2001 FORD F650 brakes

AIR BRAKE ADJUSTMENT
Failure to maintain proper air brake adjustment can result in
reduction or loss of braking ability.
Air brake inspection and adjustment should be performed by a qualified
service technician in accordance with the instructions in the Ford Truck
Service Manual.
Cam brakes - automatic slack adjusters
Inspect standard air brakes equipped with automatic slack adjusters for
proper brake adjustment every four months or 32 000 km (20 000 miles)
whichever occurs first.
However, more frequent inspection is required if your vehicle's brakes
are subjected to heavy use or adverse operating conditions such as:
²Frequent brake applications while fully loaded.
²Operation on hilly or mountainous terrain.
²Frequent operation on dirt, gravel or mud.
Some aftermarket brake linings also require more frequent inspections.
General maintenance information
212

Daily Owner Checks Engine system
Check the air filter restriction indicator
Check the engine oil
Inspect the coolant level - for Powerstroke
engine (for Caterpillar and Cummins engines,
refer to the Owner's Manual)
Brake system
Drain the air brake system reservoir - manual
valve
Check the air brake system reservoir
automatic drain valve operation
Transmission system
Visually check the automatic transmission for
fluid leakage
Steering system
Check the power steering pump fluid level and
check the system for leaks
Check the entire vehicle for evidence of fluid
leaks
U.S. Department of Transportation,
Federal Highway Administration
requirements (ensure that the entire
system is functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
General maintenance information
214

Check every oil
changeOil change
intervals are as
follows:
Powerstroke - 10 000;
Caterpillar - 15 000;
Cummins - 15 000
(refer to the
Caterpillar and
Cummins service
manuals for further
instructions and
information)Engine system
Check the engine cooling system - hoses,
clamps and protection
Inspect the drive belts
Exhaust system
Inspect the entire exhaust system (including
the inlet pipe(s), muffler(s), outlet pipe(s),
clamps and fasteners) for holes, leakage,
breakage, corrosive damage and separation
from other components. Adjust, service or
replace with the same or the equivalent part.
(Also a noise emission control service)
Suspension system
Lubricate the front and rear spring pins
Tighten the front and rear spring U-bolts to
the specified torque
Driveline and rear axle system
Lubricate the U-joints and the slip yoke
Brake system
Lube the air brake foot control valve, hinge
and roller
Inspect the drum brake linings through the
inspection holes
Lubricate the brake camshafts (air brakes)
Lubricate the brake slack adjuster (air brakes)
Lubricate rear caliper slide rails (F650
SuperCrewzer only)
Inspect the disc brake pads and the piston
boots (hydraulic brakes)
General maintenance information
215

Maintenance Operation Frequency - Observation
Inspect the automatic slack
adjuster functionInsufficient power shown in loaded
practice stop
Check the operation of the
brakes, the clutch, and the
steering (*b,a)Vehicle handling qualities not up to
par
Inspect the vehicle for missing,
damaged, or mislocated noise
shieldsExcessive noise emanates from under
the cab or engine compartment
Check the engine performance
and the engine governorExcessive engine noise
Inspect the fan, the fan shroud,
and the fan clutchEngine overheats, fans runs at high
speed constantly, excessive fan noise,
or fan wobble due to worn bearings
Check for operation of ABS
warning lampAt each engine start up
Inspect the entire exhaust
system (including inlet pipe,
muffler, outlet pipe and all
exhaust clamps and fasteners)
for holes, leakage, breakage,
looseness and corrosive
damageExcessive noise or the smell of fumes
is experienced
Inspect the engine air
induction system (including the
air ducts, the air cleaner, and
the air cleaner element) for
loose fitting, damaged or
missing componentsExcessive noise emanates from the
engine compartment
Inspect the tires and check the
air pressure (*c)Poor steering, wandering or excessive
tire wear
Balance the wheels and the
tiresVibration or abnormal tire wear
indicates imbalance
Check the front end alignment
(*c)Poor steering, wandering or excessive
tire wear
Check the transmission and
engine mountings (*b)Hard shifting or excessive vibration
General maintenance information
220

A
Air cleaner filter .......................174
Air conditioning ..........................22
Audio system (see Radio) .........28
Automatic transmission ............131
Auxiliary power point .................22
B
Battery .......................................172
jumping a disabled battery ....157
voltage gauge ............................19
Belt minder .................................92
Brakes ........................107, 109, 113
anti-lock ...................107±108, 116
anti-lock brake system
(ABS) warning light .........13, 108
brake warning light ............10±11
fluid, checking and adding ....163
parking ....................110, 113, 116
trailer .......................................118
C
Cassette tape player .............49±50
Child safety restraints ................96
child safety belts ......................96
Child safety seats ........................97
attaching with tether straps ..100
in front seat ..............................99
in rear seat ................................99
tether anchorage hardware ...101
Cleaning your vehicle ...............196
engine compartment ..............198
exterior ....................................197
exterior lamps .........................198
instrument cluster lens ..........199instrument panel ....................199
interior .....................................199
plastic parts ............................198
safety belts ..............................199
washing ....................................196
waxing .....................................197
wheels ......................................198
wiper blades ............................198
Climate control (see Air
conditioning or Heating) ............22
Clock ..........................32, 39, 48, 62
Clutch ........................................164
fluid ..........................................164
Compass, electronic ....................71
calibration .................................73
set zone adjustment .................72
Console
overhead ....................................71
Controls
power seat .................................84
Coolant ......................................166
checking and adding ..............166
Cruise control (see Speed
control) ........................................66
Customer Assistance ................142
Ford accessories for your
vehicle .....................................233
Ford Extended Service
Plan ..........................................226
Getting assistance outside
the U.S. and Canada ..............232
Getting roadside assistance ...142
Getting the service you
need .........................................226
Ordering additional owner's
literature .................................235
The Dispute Settlement
Board .......................................229
Index
237

I
Ignition
removing the key ....................130
Infant seats (see Safety seats) ..97
Instrument panel
cleaning ...................................199
cluster ......................................199
lighting up panel and
interior .......................................21
location of components ............10
J
Jump-starting your vehicle ......157
K
Keys
key in ignition chime ...............16
removing from the ignition ....130
L
Lamps ..........................................74
bulb replacement
specifications chart ................195
cargo lamps ...............................21
daytime running light ...............21
fog lamps ...................................22
headlamps .................................21
headlamps, flash to pass ..........66
instrument panel, dimming .....21
interior lamps ...........................74
replacing bulbs ...............192±194
Lane change indicator (see
Turn signal) .................................65
Lights, warning and indicator ....10
anti-lock brakes (ABS) ....13, 108
brake ....................................10±11charging system ........................11
check coolant ......................14, 16
high beam .................................13
safety belt .................................15
service engine soon ..................15
turn signal indicator .................12
Lubricant specifications ...........201
M
Maintenance and Care ..............211
Manual transmission .................126
Mirrors .........................................77
heated ........................................74
O
Odometer .....................................18
P
Panic alarm feature, remote
entry system ................................79
Parking brake ............110, 113, 116
Power distribution box
(see Fuses) ...............................148
Power door locks ........................76
Power steering ..................124±125
fluid, checking and adding ....168
R
Radio ............................................28
Refill capacities for fluids ........200
Relays ................................143, 152
Remote entry system ...........78±79
illuminated entry ......................79
locking/unlocking doors ...........78
Index
239