2001 FORD F650 Owners Manual

Emissions control system(s) laws
Federal law prohibits vehicle manufacturers, dealers and other persons
engaged in the business of repairing, servicing, selling, leasing or trading
motor vehicles, as well as fleet operators from knowingly removing or
rendering an emissions control device or system inoperative. Further,
modifications of the emissions control system(s) could create liability on
the part of individual owners under the laws of some states. In Canada,
modification of the emissions control system could create liability under
applicable Federal or Provincial laws.
NOISE EMISSIONS WARRANTY, PROHIBITED TAMPERING ACTS
AND MAINTENANCE
On January 1, 1978, Federal regulations became effective governing the
noise emissions on trucks over 4 535 kgs. (10 000 lbs.) GVWR. The
following statements concerning prohibited tampering acts and
maintenance and the noise warranty are found in the Warranty Guide,
and are applicable to completed trucks.
Tampering with noise control system prohibited
Federal law prohibits the following acts or the causing thereof: (1) The
removal or rendering inoperative, by any person other than for purposes
of maintenance, repair or replacement, of any device or element of
design incorporated into any new vehicle for the purpose of noise control
prior to its sale or delivery to the ultimate purchaser or while it is in use,
or (2) the use of the vehicle after such device or element of design has
been removed or rendered inoperative by any person.
Among those acts presumed to constitute tampering are the following
acts listed:
Vehicle System Acts
Acoustical Shielding Removal of noise shields, hood
blanket, tunnel liner or acoustical
absorptive material.
Engine Removal or rendering inoperative
the engine speed governor so as to
allow engine speed to exceed
manufacturer specifications.
Removal of engine mounted noise
shield or oil pan enclosure.
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Vehicle System Acts
Engine Air Induction System Removal of the air duct, silencer,
air cleaner, and/or air cleaner
element and baffle in air cleaner;
re-indexing of air cleaner.
Exhaust System Removal or rendering inoperative
exhaust system components
including the catalytic converter -
muffler assembly, inlet pipe, outlet
pipe, resonator and flexpipe.
Rotation of horizontal exhaust
system directional outlet pipe to
cause the exhaust to be emitted in
a direction other than downward.
Engine Cooling System Removal or rendering inoperative
the fan clutch. Removal or
modification of the fan shroud.
Replacing a fixed fan with a fan of
increased diameter, different
number of blades or different pitch
width.
MAINTENANCE
Instructions for maintenance and service of the noise control system
have been included in the Required Maintenance Services and in the
General Maintenance Checklist. To further help minimize noise emissions
degradation throughout the life of the vehicle, Ford Motor Company
recommends that this vehicle should be operated in the manner
described within the Owner Guide. Caution should be exercised by the
owner when installing replacement parts to be sure that a tampering act
(as outlined above) is not committed. Note any inspection and service
performed in the Maintenance Record.
EMISSIONS INFORMATION LABEL
Emissions information appears on the Important Engine Information
Decal located on or near the engine.
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210

SCHEDULED MAINTENANCE SERVICES
Maintenance service adjustments must conform to specifications
contained in this manual, and those shown on the Important Engine
Information Decal. The following services are to be performed at
scheduled intervals because they are considered essential to the life and
performance of your vehicle. Ford recommends that you perform
maintenance on all designated items to achieve best vehicle operation.
Scheduled maintenance beyond 160 930 km (100 000 miles) should be
continued as before 160 930 km (100 000 miles).
SPECIAL OPERATING CONDITIONS
If your driving habitsfrequentlyinclude one or more the following
conditions:
²Short trips oflessthan 16 km (ten miles) when outside temperatures
remain below freezing.
²Operating duringhot weatherin stop-and-go ªrush hourº traffic.
²Operating in severe dust conditions.
²Extensive idling, or low speed operation such as door-to-door delivery
service.
²High speed operation with a fully loaded vehicle (max. GVW).
²Snowplowing.
Perform the following:
²Change engine oil and oil filter every three months, 8 000 km
(5 000 miles) or 125 hours of engine service.
²If operating in severe dust conditions, replace the air cleaner filter
more often than regular intervals as determined by the air filter
restriction indicator. Make sure that the air filter restriction indicator
is in good working order.
²Lube the manual transmission and the rear axle every 48 279 km
(30 000 miles) or 6 months, whichever comes first.
²See the Allison, Cummins and Caterpillar Operator's Manual.
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AIR BRAKE ADJUSTMENT
Failure to maintain proper air brake adjustment can result in
reduction or loss of braking ability.
Air brake inspection and adjustment should be performed by a qualified
service technician in accordance with the instructions in the Ford Truck
Service Manual.
Cam brakes - automatic slack adjusters
Inspect standard air brakes equipped with automatic slack adjusters for
proper brake adjustment every four months or 32 000 km (20 000 miles)
whichever occurs first.
However, more frequent inspection is required if your vehicle's brakes
are subjected to heavy use or adverse operating conditions such as:
²Frequent brake applications while fully loaded.
²Operation on hilly or mountainous terrain.
²Frequent operation on dirt, gravel or mud.
Some aftermarket brake linings also require more frequent inspections.
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SCHEDULED MAINTENANCE GUIDE
MAINTENANCE SERVICES AND RECORD RETENTION
The maintenance record form which follows is for your convenience. In addition to recording the services performed, you should
retain copies of your receipts for the services. You also should keep records of any emission control systems maintenance
services performed on your vehicle.
Maintenance Record
Warranty
Start Date ______________________________________ Engine Displacement ______________________________________
Vehicle
Identification
Number _________________________________________ Owner Name ___________________________________________
IMPORTANT — This document should remain with the vehicle at all times.
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213

Daily Owner Checks Engine system
Check the air filter restriction indicator
Check the engine oil
Inspect the coolant level - for Powerstroke
engine (for Caterpillar and Cummins engines,
refer to the Owner's Manual)
Brake system
Drain the air brake system reservoir - manual
valve
Check the air brake system reservoir
automatic drain valve operation
Transmission system
Visually check the automatic transmission for
fluid leakage
Steering system
Check the power steering pump fluid level and
check the system for leaks
Check the entire vehicle for evidence of fluid
leaks
U.S. Department of Transportation,
Federal Highway Administration
requirements (ensure that the entire
system is functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
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Check every oil
changeOil change
intervals are as
follows:
Powerstroke - 10 000;
Caterpillar - 15 000;
Cummins - 15 000
(refer to the
Caterpillar and
Cummins service
manuals for further
instructions and
information)Engine system
Check the engine cooling system - hoses,
clamps and protection
Inspect the drive belts
Exhaust system
Inspect the entire exhaust system (including
the inlet pipe(s), muffler(s), outlet pipe(s),
clamps and fasteners) for holes, leakage,
breakage, corrosive damage and separation
from other components. Adjust, service or
replace with the same or the equivalent part.
(Also a noise emission control service)
Suspension system
Lubricate the front and rear spring pins
Tighten the front and rear spring U-bolts to
the specified torque
Driveline and rear axle system
Lubricate the U-joints and the slip yoke
Brake system
Lube the air brake foot control valve, hinge
and roller
Inspect the drum brake linings through the
inspection holes
Lubricate the brake camshafts (air brakes)
Lubricate the brake slack adjuster (air brakes)
Lubricate rear caliper slide rails (F650
SuperCrewzer only)
Inspect the disc brake pads and the piston
boots (hydraulic brakes)
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Check every oil
changeOil change
intervals are as
follows:
Powerstroke - 10 000;
Caterpillar - 15 000;
Cummins - 15 000
(refer to the
Caterpillar and
Cummins service
manuals for further
instructions and
information)Clutch system
Lubricate the clutch release cross shaft and all
linkages
Check the clutch fluid
Fuel system
Drain the accumulated water or sediment from
the fuel tank(s)
Steering system
Lubricate the steering shaft(s), U-joints and
splines when equipped with grease fittings
Lubricate the front axle spindle pins
Lubricate the steering linkage when equipped
with grease fittings
Grease the power steering gear output shaft
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and water. Use only
permanent type coolant that meets Ford specifications ESE-M97B18-C.
See the engine manufacturer's operating guide for supplimental
corrosion inhibitor specifications.
In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
8 000KM / 5 000 MILES
²Initial change Ð change the lubricant in the manual shift transmission
± 5 speed and 6 speed Eaton manual transmission. (Not required
when equipped with optional synthetic lubricant.)
32 000 KM / 20 000 MILES
²Replace the fuel filter.*
50 000 KM / 30 000 MILES
²Replace the engine spin-on coolant filter.*
²Repack and adjust the front wheel bearings Ð grease-filled hubs.
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