2001 FORD F650 transmission fluid

ENGINE COOLANT AND OIL REFILL CAPACITIES
Engine Engine coolant
(approximate capacity)Engine oil
(approximate capacity)
Caterpillar 3126 B 23.7L (25.0 quarts)
1
Cummins B 5.9L 23.1L (24.4 quarts)1
Power Stroke 7.3L 18.0L (19.0 quarts) 18.0L (19.0 quarts)2
1Refer to the engine operator's manual for engine oil refill capacities.2Engine oil and filter change.
POWER STEERING FLUID CAPACITIES
GVWR Axle application System capacity
11 794/13 608 kg
(26 000/30 000 lb.)3 856/4 082 kg
(8 000/9 000 lb.)4.3L (4.5 quarts)
14 969 kg (33 000 lb.) 5 443 kg (12 000 lb.) 4.5L (4.7 quarts)
TRANSMISSION REFILL CAPACITIES
Type and make Approximate capacity
5-speed (Eaton FS-4205A)1, 25.4L (5.75 quarts)
5-speed (Eaton FS-5205A)1, 25.9L (6.25 quarts)
6-speed (Eaton FS-5306A and
FS-6306A)
1, 29.2L (9.75 quarts)
7-speed (Spicer ES52-7B and
ES066-7B)
1, 210.4L (11.0 quarts)
Allison AT-545
318.9L (20.0 quarts)
2000/2400 Series-Standard sump 10.0L (10.6 quarts)4
2000/2400 Series-Shallow sump 7.0L (7.4 quarts)5
MD series327.4L (29.0 quarts)
1Quantity shown is nominal; fluid level should be at lower edge of fill hole.2Fill plug is located on the right side of the transmission and the drain plug
on the rear of the transmission.
3Fluid level should be checked by your dealer or a qualified service
technician.
4Approximate quantites only, does not include external lines and cooler hose.5Approximate quantites only, does not include external lines and cooler hose.
Capacities and specifications
200

Daily Owner Checks Engine system
Check the air filter restriction indicator
Check the engine oil
Inspect the coolant level - for Powerstroke
engine (for Caterpillar and Cummins engines,
refer to the Owner's Manual)
Brake system
Drain the air brake system reservoir - manual
valve
Check the air brake system reservoir
automatic drain valve operation
Transmission system
Visually check the automatic transmission for
fluid leakage
Steering system
Check the power steering pump fluid level and
check the system for leaks
Check the entire vehicle for evidence of fluid
leaks
U.S. Department of Transportation,
Federal Highway Administration
requirements (ensure that the entire
system is functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
General maintenance information
214

Check every oil
changeOil change
intervals are as
follows:
Powerstroke - 10 000;
Caterpillar - 15 000;
Cummins - 15 000
(refer to the
Caterpillar and
Cummins service
manuals for further
instructions and
information)Clutch system
Lubricate the clutch release cross shaft and all
linkages
Check the clutch fluid
Fuel system
Drain the accumulated water or sediment from
the fuel tank(s)
Steering system
Lubricate the steering shaft(s), U-joints and
splines when equipped with grease fittings
Lubricate the front axle spindle pins
Lubricate the steering linkage when equipped
with grease fittings
Grease the power steering gear output shaft
* Coolant protection checks should be made just prior to the onset of
freezing weather, where applicable. If coolant is dirty or rusty in
appearance, the system should be drained, flushed and refilled with the
prescribed solution of cooling system fluid and water. Use only
permanent type coolant that meets Ford specifications ESE-M97B18-C.
See the engine manufacturer's operating guide for supplimental
corrosion inhibitor specifications.
In addition to the items to be performed daily or at each oil change, the
following need to be completed as specified:
8 000KM / 5 000 MILES
²Initial change Ð change the lubricant in the manual shift transmission
± 5 speed and 6 speed Eaton manual transmission. (Not required
when equipped with optional synthetic lubricant.)
32 000 KM / 20 000 MILES
²Replace the fuel filter.*
50 000 KM / 30 000 MILES
²Replace the engine spin-on coolant filter.*
²Repack and adjust the front wheel bearings Ð grease-filled hubs.
General maintenance information
216

65 000 KM / 40 000 MILES
²Replace the fuel filter.*
80 000 KM / 50 000 MILES
²Disassemble the single check valve (SC-2) and the automatic drain
valve (DB±2) Ð clean and inspect the valve for wear and
deterioration.
100 000 KM / 60 000 MILES
²Replace the engine spin-on coolant filter.*
²Oil filled front hubsÐ drain oil, adjust bearings and refill the front
hubs with oil. (Not required when equipped with optional synthetic
lubricant.)
²Drain the oil, adjust the bearing and refill with axle lubricant Ð oil
filled hubs.
²Replace the fuel filter.*
²Change the manual transmission oil Ð Eaton 5 and 6 speeds only.
(Not required when equipped with optional synthetic lubricant.)
110 000 KM / 70 000 MILES
²Replace the engine spin-on coolant filter.*
²Replace the engine coolant.* See the engine manufacturer's operating
guide for supplemental corrosion inhibitor specifications.
130 000 KM / 80 000 MILES
²Replace the fuel filter.*
150 000 KM / 90 000 MILES
²Replace the engine spin-on coolant filter*.
²Repack and adjust the front wheel bearings Ð grease-filled hubs.
²Change the lubricant in the manual shift transmission ± 7 speed
Spicer. (Not required when equipped with optional synthetic
lubricant.)
²Change the power steering fluid and filter.
General maintenance information
217

800 000 KM / 500 000 MILES
²Change the lubricant in the manual shift transmission (all
applications) when equipped with optional synthetic lubricant.
Maintenance Operation Frequency — ObservationClean body/door drain holes.
Clean windshield wiper blades.
Replace windshield wiper blades.
Lubricate body lock cylinders, door and hood hinges.
Check headlamp alignment.
Check windshield washer fluid level. Add fluid if required.At least twice annually.
As required.
If wiping the blades with a clean cloth and mild detergent
and washing the windshield with a cleaner does not restore
a clean wipe.
Difficult to operate or noisy.
Lamp beams in wrong position when vehicle operating
loaded.
If washers do not spray fluid when operated. GENERAL MAINTENANCE SERVICES
Listed below are vehicle checks that should be made periodically either by the owner or a qualified technician. It is recommended
that deficiencies be brought to the attention of your dealer or another qualified service outlet as soon as possible in order that
advice regarding the need for service or replacement can be obtained.
General maintenance information
219

A
Air cleaner filter .......................174
Air conditioning ..........................22
Audio system (see Radio) .........28
Automatic transmission ............131
Auxiliary power point .................22
B
Battery .......................................172
jumping a disabled battery ....157
voltage gauge ............................19
Belt minder .................................92
Brakes ........................107, 109, 113
anti-lock ...................107±108, 116
anti-lock brake system
(ABS) warning light .........13, 108
brake warning light ............10±11
fluid, checking and adding ....163
parking ....................110, 113, 116
trailer .......................................118
C
Cassette tape player .............49±50
Child safety restraints ................96
child safety belts ......................96
Child safety seats ........................97
attaching with tether straps ..100
in front seat ..............................99
in rear seat ................................99
tether anchorage hardware ...101
Cleaning your vehicle ...............196
engine compartment ..............198
exterior ....................................197
exterior lamps .........................198
instrument cluster lens ..........199instrument panel ....................199
interior .....................................199
plastic parts ............................198
safety belts ..............................199
washing ....................................196
waxing .....................................197
wheels ......................................198
wiper blades ............................198
Climate control (see Air
conditioning or Heating) ............22
Clock ..........................32, 39, 48, 62
Clutch ........................................164
fluid ..........................................164
Compass, electronic ....................71
calibration .................................73
set zone adjustment .................72
Console
overhead ....................................71
Controls
power seat .................................84
Coolant ......................................166
checking and adding ..............166
Cruise control (see Speed
control) ........................................66
Customer Assistance ................142
Ford accessories for your
vehicle .....................................233
Ford Extended Service
Plan ..........................................226
Getting assistance outside
the U.S. and Canada ..............232
Getting roadside assistance ...142
Getting the service you
need .........................................226
Ordering additional owner's
literature .................................235
The Dispute Settlement
Board .......................................229
Index
237

I
Ignition
removing the key ....................130
Infant seats (see Safety seats) ..97
Instrument panel
cleaning ...................................199
cluster ......................................199
lighting up panel and
interior .......................................21
location of components ............10
J
Jump-starting your vehicle ......157
K
Keys
key in ignition chime ...............16
removing from the ignition ....130
L
Lamps ..........................................74
bulb replacement
specifications chart ................195
cargo lamps ...............................21
daytime running light ...............21
fog lamps ...................................22
headlamps .................................21
headlamps, flash to pass ..........66
instrument panel, dimming .....21
interior lamps ...........................74
replacing bulbs ...............192±194
Lane change indicator (see
Turn signal) .................................65
Lights, warning and indicator ....10
anti-lock brakes (ABS) ....13, 108
brake ....................................10±11charging system ........................11
check coolant ......................14, 16
high beam .................................13
safety belt .................................15
service engine soon ..................15
turn signal indicator .................12
Lubricant specifications ...........201
M
Maintenance and Care ..............211
Manual transmission .................126
Mirrors .........................................77
heated ........................................74
O
Odometer .....................................18
P
Panic alarm feature, remote
entry system ................................79
Parking brake ............110, 113, 116
Power distribution box
(see Fuses) ...............................148
Power door locks ........................76
Power steering ..................124±125
fluid, checking and adding ....168
R
Radio ............................................28
Refill capacities for fluids ........200
Relays ................................143, 152
Remote entry system ...........78±79
illuminated entry ......................79
locking/unlocking doors ...........78
Index
239

panic alarm ...............................79
replacement/additional
transmitters ...............................80
replacing the batteries .............81
S
Safety belts (see Safety
restraints) ..............................87±89
Safety defects, reporting ..........236
Safety restraints ....................87±89
belt minder ...............................92
cleaning the safety belts ..95, 199
extension assembly ..................91
for adults .............................88±89
for children ...............................96
lap belt ......................................90
warning light and
chime ....................... 15±16, 91±92
Safety seats for children ............97
Seat belts (see Safety
restraints) ....................................87
Seats ............................................82
child safety seats ......................97
Servicing your vehicle ..............211
Speed control ..............................66
Speedometer ...............................18
Starting your vehicle ................102
jump starting ..........................157
preparing to start your
vehicle .....................................102
T
Tachometer .................................19
Tires
checking the pressure ............183Towing
wrecker ....................................157
Transmission
fluid, checking and adding
(automatic) .............................169
fluid, checking and adding
(manual) .................................169
manual operation ....................126
Trip odometer .............................19
Turn signal ............................12, 65
V
Vehicle Identification Number
(VIN) ..........................................205
Vehicle loading ..........................140
W
Warning chimes .............10, 16, 112
Warning lights (see Lights) .......10
Washer fluid ..............................165
reservoir ..................................165
Water, Driving through .............140
Wheels .......................................179
Windows
power .........................................75
Windshield washer fluid and
wipers
checking and cleaning ............178
operation ...................................65
replacing wiper blades ...........178
Wrecker towing .........................157
Index
240