
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
Maintenance and care
217

WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
Do not overfill the fuel tank. The pressure in an overfilled tank
may cause leakage and lead to fuel spray and fire.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Automotive fuels can cause serious injury or death if misused or
mishandled.
Gasoline may contain benzene, which is a cancer-causing agent.
Maintenance and care
225

Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/8 turn on/off
feature.
When fueling your vehicle:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
After refueling, if the ªCHECK FUEL CAPº
indicator comes on and
stays on when you start the engine, the fuel filler cap may not be
properly installed. Turn off the engine, remove the fuel filler cap, align
the cap properly and reinstall it securely. The
indicator should turn
off after three driving cycles with the fuel filler cap properly installed. A
driving cycle consists of a cold engine start-up followed by mixed
city/highway driving.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Maintenance and care
229

Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km±5 000 km (2 000 miles-3 000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section ofthe Capacities and specificationschapter.
The advertised capacity is the amount of the indicated capacity and the
empty reserve combined. Indicated capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty reserve is the small amount of fuel remaining in the fuel
tank after the fuel gauge indicates empty.
The amount of usable fuel in the empty reserve varies and should
not be relied upon to increase driving range. When refueling your
vehicle after the fuel gauge indicates empty, you might not be
able to refuel the full amount of the advertised capacity of the
fuel tank due to the empty reserve still present in the tank.
For consistent results when filling the fuel tank:
²Turn the engine/ignition switch to the off position prior to refueling,
an error in the reading will result if the engine is left running.
²Use the same filling rate setting (low Ð medium Ð high) each time
the tank is filled.
Maintenance and care
230

MOTORCRAFT PART NUMBERS
Component 2.0L DOHC I4
Zetec engine3.0L DOHC V6 Duratec
engine
Air filter element
1FA-1683 FA-1683
Fuel filter FG-800-A FG-800-A
Battery BXT-96R BXT-40R
Oil filter FL-400S FL-820-S
PCV valve EV-224 EV-243
Spark plugs*
2AZFS-32FE3AGSF-32W
1Failure to use the correct air filter element may result in severe engine
damage. The customer warranty may be voided for any damage to the
engine if the correct air filter element is not used.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is to be removed for inspection, it must be reinstalled in
the same cylinder. If a spark plug needs to be replaced, use only spark
plugs with the service part number suffix letter as shown on the engine
decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
Oil2.0L I4 Zetec
engine4.25L (4.5
quarts)
3.0L V6 Duratec
engine5.2L (5.5
quarts)
Fuel tank N/A 2.0L I4 Zetec
engine57L (15 gallons)
3.0L V6 Duratec
engine61L (16 gallons)
Capacities and specifications
247

LUBRICANT SPECIFICATIONS
Item Ford Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rollers, seat
tracks, fuel filler
door hinge and
spring, primary
and auxiliary
hood latchesMulti-Purpose
GreaseD0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidMotorcraft High
Perfromance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-AB ESA-M6C25-A
and DOT 3
Halfshaft CV
jointsMotorcraft
Premium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Capacities and specifications
250

suspected or repair required. Replace Power Take-off(PTO) lubricant
with specified synthetic lubricant anytime the unit is submerged in
water. Never engage the 4X4 feature while on dry pavement.
44X4 vehicles exposed for prolonged periods to temperatures less than
±40É C (-40É F) should change out the rear axle fluid to Motorcraft SAE
75W-140 Synthetic Rear Axle Lubricant, Ford part number
XY-75W140±QL meeting Ford specification WSL-M2C192±A.
ENGINE DATA
Engine 2.0L DOHC I4 Zetec
engine3.0L DOHC V6
Duratec engine
Cubic inches 121 181
Required fuel 87 octane 87 octane
Firing order 1-3-4-2 1-4-2-5-3-6
Spark plug gap 1.22-1.32 mm
(0.048-0.052 inch)1.32-1.42 mm
(0.052-00.056 inch)
Ignition system DIS Coil on plug
Compression ratio 9.6:1 10.0:1
VEHICLE DIMENSIONS
Dimensions 4 Door mm (in.)
(1) Vehicle height/ Maximum
height*1 755 (69.1)/1 774 (69.8)*
(2) Front track / rear 1 551 (61.1)/1 530 (60.2)
(3)Overall width (body) 1 780 (70.1)
(4) Wheelbase 2 620 (103.1)
(5)Overall length 4 393 (173.0)
Capacities and specifications
252

lubrication
specifications ..................250, 252
refill capacities ........................247
service points ..................199±200
starting after a collision .........174
Engine block heater .................140
Engine oil ..................................201
checking and adding ..............201
dipstick ....................................201
filter, specifications ........204, 247
recommendations ...................204
refill capacities ........................247
specifications ..................250, 252
Exhaust fumes ..........................140
F
Fluid capacities .........................247
Foglamps .....................................82
Four-Wheel Drive vehicles
description ..............................151
driving off road .......................152
indicator light ...................14, 152
preparing to drive your
vehicle .....................................145
Fuel ............................................225
calculating fuel economy .......230
cap .....................................15, 229
capacity ...................................247
choosing the right fuel ...........227
comparisons with EPA fuel
economy estimates .................233
detergent in fuel .....................228
filling your vehicle with
fuel ...........................225, 229±230
filter, specifications ........230, 247
fuel pump shut-off switch .....174
gauge .........................................17
improving fuel economy ........230low fuel warning light ..............11
octane rating ...................227, 252
quality ......................................228
running out of fuel .................228
safety information relating to
automotive fuels .....................225
Fuses ..................................176±177
G
Garage door opener ....................78
Gas cap (see Fuel cap) ......15, 229
Gas mileage (see Fuel
economy) ...................................230
Gauges .........................................16
engine coolant temperature
gauge .........................................16
fuel gauge ..................................17
odometer ...................................18
speedometer .............................17
tachometer ................................17
GAWR (Gross Axle Weight
Rating) .......................................155
calculating ...............................157
definition .................................155
driving with a heavy load ......155
location ....................................155
GVWR (Gross Vehicle Weight
Rating) .......................................155
calculating .......................155, 157
definition .................................155
driving with a heavy load ......155
location ....................................155
H
Hazard flashers .........................174
Head restraints .........................100
Index
272