Page 7 of 280
Vehicle Symbol Glossary
Child Safety Door
Lock/Unlock
Interior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
Introduction
7
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.0L DOHC I4 Zetec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Brake fluid reservoir
4. Air filter assembly
5. Power distribution box
6. Battery
7. Engine oil filler cap
8. Engine oil dipstick
9. Windshield washer fluid reservoir
5678
1234
9
Maintenance and care
199
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3.0L DOHC V6 Duratec engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Automatic transmission fluid dipstick
4. Brake fluid reservoir
5. Air filter assembly
6. Power distribution box
7. Battery
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
10987
123456
Maintenance and care
200
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Note:Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
Checking and adding washer fluid for the liftgate
Washer fluid for the liftgate is supplied by the same reservoir as the
windshield.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbers.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
1. Loosen the clamp that secures the air inlet tube to the engine air filter
cover and disconnect the tube from the cover.
2. Release the clamps that secure the air filter housing cover.
3. Carefully separate the two halves
of the air filter housing.
4. Remove the air filter element from the air filter housing.
5. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
Maintenance and care
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6. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not
properly seated.
7. Replace the air filter housing cover and secure the clamps.
8. Replace the air inlet tube and secure the clamp.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be voided for any damage to
the engine if the correct air filter element is not used.
ENGINE COOLANT
Checking engine coolant
The concentration and level of engine coolant should be checked at the
mileage intervals listed in the scheduled maintenance guide. The coolant
concentration should be maintained at 50/50 coolant and water, which
equates to a freeze point of -36É C (-34É F). Coolant concentration
testing is possible with a hydrometer or antifreeze tester (such as the
Rotunda Battery and Antifreeze Tester, 014±R1060). The level of coolant
should be maintained at the ªcold fullº of ªcold fill rangeº level in the
coolant reservoir. If the level falls below, add coolant per the instructions
in theAdding Engine Coolantsection.
Your vehicle was factory-filled with a 50/50 engine coolant and water
concentration. If the concentration of coolant falls below 40% or above
60%, the engine parts could become damaged or not work properly.A
50±50 mixture of coolant and water provides the following:
²Freeze protection down to -36É C (-34É F).
²Boiling protection up to 129É C (265É F).
²Protection against rust and other forms of corrosion.
²Enables calibrated gauges to work properly.
Maintenance and care
208
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MOTORCRAFT PART NUMBERS
Component 2.0L DOHC I4
Zetec engine3.0L DOHC V6 Duratec
engine
Air filter element
1FA-1683 FA-1683
Fuel filter FG-800-A FG-800-A
Battery BXT-96R BXT-40R
Oil filter FL-400S FL-820-S
PCV valve EV-224 EV-243
Spark plugs*
2AZFS-32FE3AGSF-32W
1Failure to use the correct air filter element may result in severe engine
damage. The customer warranty may be voided for any damage to the
engine if the correct air filter element is not used.
2Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3If a spark plug is to be removed for inspection, it must be reinstalled in
the same cylinder. If a spark plug needs to be replaced, use only spark
plugs with the service part number suffix letter as shown on the engine
decal.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
Oil2.0L I4 Zetec
engine4.25L (4.5
quarts)
3.0L V6 Duratec
engine5.2L (5.5
quarts)
Fuel tank N/A 2.0L I4 Zetec
engine57L (15 gallons)
3.0L V6 Duratec
engine61L (16 gallons)
Capacities and specifications
247
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A
Air bag supplemental restraint
system ........................118±119, 124
and child safety seats ............121
description ......................119, 124
disposal ....................................127
driver air bag ..................121, 125
indicator light ...........11, 123, 126
operation .........................121, 125
passenger air bag ...........121, 125
side air bag ..............................124
Air cleaner filter ...............207, 247
Air conditioning ..........................21
All Wheel Drive (AWD),
driving off road ...................20, 150
Ambulance packages ....................5
Antifreeze (see Engine
coolant) .....................................208
Anti-lock brake system (see
Brakes) ..............................142±143
Anti-theft system ........................95
arming the system ....................96
disarming a triggered system ..96
warning light .............................13
Audio system (see Radio) ...26, 54
Automatic transaxle .................146
driving with .............................147
fluid, adding ............................214
fluid, checking ........................214
Automatic transmission
fluid, refill capacities ..............247
fluid, specification ..................252
Auxiliary power point .................85
Axle
lubricant specifications ..250, 252
refill capacities ........................247B
Battery .......................................216
acid, treating emergencies .....216
charging system warning light 13
jumping a disabled battery ....188
maintenance-free ....................216
replacement, specifications ...247
servicing ..................................216
Belt minder ...............................113
Brakes ........................................142
anti-lock ...........................142±143
anti-lock brake system (ABS)
warning light .....................12, 142
brake warning light ..................12
fluid, checking and adding ....205
fluid, refill capacities ..............247
fluid, specifications .........250, 252
lubricant specifications ..250, 252
parking ....................................143
shift interlock ..........................146
Break-in period .............................3
C
Capacities for refilling fluids ....247
Cargo cover .................................86
Cargo net .....................................86
Certification Label ....................254
Child safety restraints ..............127
child safety belts ....................127
Child safety seats ......................128
attaching with tether straps ..132
in front seat ............................129
in rear seat ..............................129
LATCH .....................................134
Cleaning your vehicle ...............241
engine compartment ..............243
Index
270