2001 CHEVROLET C3500 HD manual transmission

4-39
Power Take-Off (PTO)
(Manual Transmission) (If Equipped)
NOTICE:
If you have a PTO that will exceed 35 hp installed
on your vehicle, it could damage the transmission.
When having a PTO installed on your vehicle,
make sure that it will not exceed 35 hp.
Before using a PTO, refer to the manufacturer's or
installer's instructions.
NOTICE:
Using a PTO while operating in one place
before the vehicle has reached normal operating
temperature can damage the transmission.
If you will be using the PTO while operating
in one place, drive and warm up the vehicle
before using the PTO.
To engage a PTO on a vehicle with a
manual transmission:
1. Hold the clutch pedal down.
2. Set the parking brake.
3. Shift the transmission into NEUTRAL (N).
4. Engage the PTO. Refer to the manufacturer's or
installer's instructions on electrically engaged PTOs.
5. For mobile operations, shift the transmission into
the gear you want, apply the regular brakes and
release the parking brake. For stationary operations,
leave the parking brake applied.
6. Release the clutch and regular brakes as you
normally would. When the clutch is released,
the PTO will start.
7. Turn the PTO rotary switch to ON.
To engage a PTO on a vehicle with an
automatic transmission:
1. Engine speed must be less than 1000 rpm.
2. Turn the PTO rotary switch ON.

4-40
Using PTO speed control in Preset Mode
(Factory Setting):
1. Engage the PTO.
2. Select PARK (P) or NEUTRAL (N) range.
Apply the parking brake if NEUTRAL (N) is
selected. Torque Converter Clutch (TCC) is not
available in NEUTRAL (N) and is available only
in PARK when speed is above 1100 rpm.
3. Make sure your foot is off the brake pedal
(and off the clutch on vehicles equipped with a
manual transmission). Select the desired engine
speed for PTO operation. Please read the following
Preset Mode information regarding operation.
Preset Mode: PTO speed control mode is used for
stationary applications. This mode provides a default
standby speed of 800 or 850 rpm (depending on the
engine/transmission combination) and two default
PTO control speeds which follow:
1. PTO Fast Idle Speed of 1250 rpm, or
2. PTO Fast Idle Resume Speed of 1700 rpm.
Please note that the standby speed (800/850 rpm) is
not to be used as a PTO control speed. Vehicles not
equipped with cruise control will not have the resume
speed capability.
NOTICE:
Using a PTO for more than four hours without
driving your vehicle can damage the transmission.
If using a PTO for more than four hours without
driving your vehicle, drive your vehicle for a while
to allow the transmission to cool.
If you are going to drive the vehicle, shift the transmission
into the gear you want, apply the regular brakes and
release the parking brake.
Release the clutch (and the regular brakes) as you
normally would. When you release the clutch,
the PTO will start.
To engage a PTO while the vehicle is moving:
1. Hold the clutch pedal down.
2. Shift the transmission into NEUTRAL.
3. Engage the PTO.
4. Shift the transmission into the gear you want.
5. Release the clutch as you normally would.
When you release the clutch, the PTO will start.

4-41
Using PTO speed control in Variable Mode (Mobile):
1. Engage the PTO.
2. Vehicle speed must be greater than 5 mph for vehicles
equipped with gasoline engines or greater than 0 mph
for vehicles equipped with diesel engines.
3. Make sure your foot is off the brake pedal
(and off the clutch for vehicles equipped with a
manual transmission).
4. Select the desired engine speed (with the foot pedal)
and select SET on the PTO switch or with the
cruise control.
Using PTO speed control in Variable
Mode (Stationary):
1. Engage the PTO.
2. Vehicle speed must be less than 5 mph for vehicles
equipped with gasoline engines or at 0 mph for
vehicles equipped with diesel engines.
3. Make sure your foot is off the brake pedal
(and off the clutch for vehicles equipped with a
manual transmission).
4. Select the desired engine speed (with the foot pedal)
and select SET on the PTO switch or with the
cruise control.Variable Mode: PTO speed control mode can be used
for both stationary and mobile applications. This mode
allows PTO to be controlled in a fashion similar to how
cruise control sets vehicle speed. The operator can set to
an rpm (between 800 and 2200) with the cruise control
feature or with the SET position on the PTO switch.
The operator is then able to increase rpm in increments
of 100, or ªtapº, with the resume position on the cruise
control. Or, the operator can decrease rpm in increments
of 100 with either of the SET switches on the PTO or
the cruise control. Vehicles not equipped with
cruise control will not be able to increase in
100 rpm increments.
All engine speed values listed above are factory preset
values. With the exception of the TCC lockup speed
(1100 rpm) and the ªtapº increment (100 rpm), all of
these values are programmable and can be adjusted by
your GM dealer or body upfitter. If the PTO software
settings do not match the settings shown here, then
they may have already been altered in order to satisfy
the requirements of the installed PTO system and
body equipment.

5-4
1. Check the other vehicle. It must have a 12-volt
battery with a negative ground system.
NOTICE:
If the other system isn't a 12-volt system with a
negative ground, both vehicles can be damaged.
2. Get the vehicles close enough so the jumper cables
can reach, but be sure the vehicles aren't touching
each other. If they are, it could cause a ground
connection you don't want. You wouldn't be able
to start your vehicle, and the bad grounding could
damage the electrical systems.
3. To avoid the possibility of the vehicles rolling, set
the parking brake firmly on both vehicles involved
in the jump start procedure. Put an automatic
transmission in PARK (P) or a manual transmission
in NEUTRAL.
4. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or accessory power outlets. Turn off all lamps
that aren't needed as well as radios. This will avoid
sparks and help save both batteries. In addition, it
could save your radio!
NOTICE:
If you leave your radio on, it could be badly
damaged. The repairs wouldn't be covered by
your warranty.
5. Open the hoods and locate the batteries. Find the
positive (+) and negative (
-) terminals on
each battery.
CAUTION:
If your vehicle has air conditioning, the auxiliary
electric fan under the hood can start up even
when the engine is not running and can injure
you. Keep hands, clothing and tools away from
any underhood electric fan.

5-10 If No Steam Is Coming From Your Engine
If you get an engine overheat warning but see or hear no
steam, the problem may not be too serious. Sometimes
the engine can get a little too hot when you:

Climb a long hill on a hot day.

Stop after high
-speed driving.

Idle for long periods in traffic.

Tow a trailer. See ªDriving on Gradesº in the Index.
If you get the overheat warning with no sign of steam,
try this for a minute or so:
1. If you have an air conditioner and it's on, turn it off.
2. Turn on your heater to full hot at the highest fan
speed and open the window as necessary.
3. If you're in a traffic jam, shift to NEUTRAL (N);
otherwise, shift to the highest gear while
driving
-- AUTOMATIC OVERDRIVE (
) for
automatic transmissions, FIFTH (5) gear for
manual transmissions.If you no longer have the overheat warning, you can
drive. Just to be safe, drive slower for about 10 minutes.
If the warning doesn't come back on, you can
drive normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there's still no sign of steam, push down the
accelerator until the engine speed is about twice as fast
as normal idle speed for at least three minutes while
you're parked. If you still have the warning, turn off the
engine and get everyone out of the vehicle until it cools
down. Also, see ªOverheated Engine Protection
Operating Modeº listed previously in this section.
You may decide not to lift the hood but to get service
help right away.

5-21
If You're Stuck: In Sand, Mud,
Ice or Snow
In order to free your vehicle when it is stuck, you will
need to spin the wheels, but you don't want to spin your
wheels too fast. The method known as ªrockingº can
help you get out when you're stuck, but you must
use caution.
CAUTION:
If you let your tires spin at high speed, they can
explode, and you or others could be injured. And,
the transmission or other parts of the vehicle can
overheat. That could cause an engine
compartment fire or other damage. When you're
stuck, spin the wheels as little as possible. Don't
spin the wheels above 35 mph (55 km/h) as shown
on the speedometer.
NOTICE:
Spinning your wheels can destroy parts of your
vehicle as well as the tires. If you spin the wheels
too fast while shifting your transmission back
and forth, you can destroy your transmission.
For information about using tire chains on your vehicle,
see ªTire Chainsº in the Index.
Rocking Your Vehicle To Get It Out
First, turn your steering wheel left and right. That will
clear the area around your front wheels. Then shift back
and forth between REVERSE (R) and a forward gear
(or with a manual transmission, between FIRST (1) or
SECOND (2) and REVERSE (R)), spinning the wheels
as little as possible. Release the accelerator pedal while
you shift, and press lightly on the accelerator pedal
when the transmission is in gear. By slowly spinning
your wheels in the forward and reverse directions, you
will cause a rocking motion that may free your vehicle.
If that doesn't get you out after a few tries, you may
need to be towed out. If you do need to be towed out,
see ªTowing Your Vehicleº in the Index.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries (Gasoline Engines)
6
-5 Filling Your Tank (Gasoline Engine)
6
-7 Filling a Portable Fuel Container
6
-7 Checking Things Under the Hood
6
-10 Noise Control System
6
-11 Engine Oil (Gasoline Engine)
6
-15 Engine Air Cleaner/Filter (Gasoline Engines)
6
-17 Automatic Transmission Fluid
6
-20 Manual Transmission Fluid
6
-21 Hydraulic Clutch
6
-22 Rear Axle
6
-23 Engine Coolant
6
-27 Radiator Pressure Cap (Gasoline Engine)
6
-27 Power Steering Fluid6
-28 Windshield Washer Fluid
6
-29 Brakes
6
-33 Battery
6
-33 Bulb Replacement
6
-40 Windshield Wiper Blade Replacement
6
-41 Tires
6
-51 Appearance Care
6
-52 Cleaning the Inside of Your Vehicle
6
-55 Cleaning the Outside of Your Vehicle
6
-58 GM Vehicle Care/Appearance Materials
6
-59 Vehicle Identification Number (VIN)
6
-59 Electrical System
6
-65 Replacement Bulbs
6
-66 Capacities and Specifications
6
-67 Normal Maintenance Replacement Parts

6-20 How to Add Fluid
Refer to the Maintenance Schedule to determine what
kind of transmission fluid to use. See ªRecommended
Fluids and Lubricantsº in the Index.
Add fluid only after checking the transmission fluid
while it is hot. (A cold check is used only as a
reference.) If the fluid level is low, add only enough
of the proper fluid to bring the level up to the HOT
area for a hot check. It doesn't take much fluid,
generally less than one pint (0.5 L). Don't overfill.
NOTICE:
We recommend you use only fluid labeled
DEXRON-III, because fluid with that label is
made especially for your automatic transmission.
Damage caused by fluid other than DEXRON
-III
is not covered by your new vehicle warranty.

After adding fluid, recheck the fluid level as
described under ªHow to Check.º

When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. However, the fluid in your manual transmission
doesn't require changing.
How to Check
Because this operation can be a little difficult, you
may choose to have this done at your GM dealership
service department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire.
Be sure to get an accurate reading if you check
your transmission fluid.