2001 CHEVROLET C3500 HD clutch

2-14 Manual Transmission
The gear selector should be in NEUTRAL and the
parking brake engaged. Hold the clutch pedal to the
floor and start the engine. Your vehicle won't start if
the clutch pedal is not all the way down
-- that's a
safety feature.
1. With your foot off the accelerator pedal, turn the
ignition key to START. When the engine starts, let
go of the key. The idle speed will go down as your
engine gets warm.
NOTICE:
Holding your key in START for longer than
15 seconds at a time will cause your battery to
be drained much sooner. And the excessive heat
can damage your starter motor. Wait about
15 seconds between each try to help avoid
draining your battery or damaging your starter.
2. If it doesn't start within 10 seconds, push the
accelerator pedal all the way to the floor, while you
hold the ignition key in START. When the engine
starts, let go of the key and let up on the accelerator
pedal. Wait about 15 seconds between each try.When starting your engine in very cold weather
(below 0
F or
-18
C), do this:
1. With your foot off the accelerator pedal, turn the
ignition key to START and hold it there. When the
engine starts, let go of the key. Use the accelerator
pedal to maintain engine speed, if you have to, until
your engine has run for a while.
2. If your engine still won't start (or starts but then stops),
it could be flooded with too much gasoline. Try
pushing your accelerator pedal all the way to the floor
and holding it there as you hold the key in START for
about three seconds. When the engine starts, let go of
the key and accelerator. If the vehicle starts briefly but
then stops again, do the same thing, but this time keep
the pedal down for five or six seconds. This clears the
extra gasoline from the engine.
NOTICE:
Your engine is designed to work with the
electronics in your vehicle. If you add electrical
parts or accessories, you could change the way
the engine operates. Before adding electrical
equipment, check with your dealer. If you don't,
your engine might not perform properly.

2-19
FIRST (1): This position gives you even more power,
but lower fuel economy than SECOND (2). You can use
it on very steep hills, or in deep snow or mud. If the
selector lever is put in FIRST (1) while the vehicle is
moving forward, the transmission won't shift into first
gear until the vehicle is going slowly enough.
NOTICE:
If your rear wheels can't rotate, don't try to
drive. This might happen if you were stuck in
very deep sand or mud or were up against a solid
object. You could damage your transmission.
Also, if you stop when going uphill, don't hold
your vehicle there with only the accelerator
pedal. This could overheat and damage the
transmission. Use your brakes or shift into
PARK (P) to hold your vehicle in position on
a hill.
Manual Transmission Operation
5-Speed
Here's how to operate
your transmission.
FIRST (1) is intended only for heavy loads and is not
recommended for normal driving.
During the first 500 miles (805 km) of vehicle use, start
your vehicle moving in FIRST (1). This allows clutch
components to break
-in properly.

2-20
FIRST (1): Press the clutch pedal and shift into
FIRST (1). Then, slowly let up on the clutch pedal as
you press the accelerator pedal. Shift into FIRST (1)
only when the vehicle is below 5 mph (8 km/h). If you
try to shift down into FIRST (1) at excessive vehicle
speeds, the shift lever will not move into the FIRST (1)
position until vehicle speed is reduced.
SECOND (2): Press the clutch pedal and shift into
SECOND (2). Then, slowly let up on the clutch pedal as
you press the accelerator pedal.
You can shift into SECOND (2) when you're going less
than 20 mph (32 km/h). If you've come to a complete
stop and it's hard to shift into SECOND (2), put the shift
lever into NEUTRAL and let up on the clutch. Press the
clutch pedal back down. Then shift into SECOND (2).
If you try to downshift into SECOND (2) at excessive
vehicle speeds, the shift lever will not move into the
SECOND (2) position until the vehicle speed is reduced.
THIRD (3): Press the clutch pedal and shift into
THIRD (3). Then, slowly let up on the clutch pedal as
you press the accelerator pedal.FOURTH (4) and FIFTH (5): Shift into the higher
forward gears the same way you do for THIRD (3).
Slowly let up on the clutch pedal as you press the
accelerator pedal.
To stop, let up on the accelerator pedal and press the brake
pedal. Just before the vehicle stops, press the clutch pedal
and the brake pedal, and shift to NEUTRAL.
NEUTRAL (N): Use this position when you start or
idle your engine.
REVERSE (R): To back up, first press down the clutch
pedal. Wait about five seconds for the internal parts to
stop spinning, and then shift into REVERSE (R). Let
up on the clutch pedal slowly while pressing the
accelerator pedal.
NOTICE:
Shift to REVERSE (R) only after your vehicle is
stopped. Shifting to REVERSE (R) while your
vehicle is moving could damage your transmission.
Also, use REVERSE (R), along with the parking brake,
when turning off your engine and parking your vehicle.

2-26
Parking Your Vehicle
(Manual Transmission Models Only)
Before you get out of your vehicle, move the shift lever
into REVERSE (R), and firmly apply the parking brake.
Once the shift lever has been placed into REVERSE (R)
with the clutch pedal pressed in, you can turn the
ignition key to OFF, remove the key and release
the clutch.
If you are parking on a hill, or if you are pulling a
trailer, see ªTowing a Trailerº in the Index.
CAUTION:
Shifting the transfer case to NEUTRAL can
cause your vehicle to roll even if the manual
transmission is in gear. You or someone else could
be seriously injured. Be sure to set the parking
brake before placing the transfer case in
NEUTRAL. See ªParking Brakeº in the Index.
Parking Over Things That Burn
CAUTION:
Things that can burn could touch hot exhaust
parts under your vehicle and ignite. Don't park
over papers, leaves, dry grass or other things that
can burn.

4-39
Power Take-Off (PTO)
(Manual Transmission) (If Equipped)
NOTICE:
If you have a PTO that will exceed 35 hp installed
on your vehicle, it could damage the transmission.
When having a PTO installed on your vehicle,
make sure that it will not exceed 35 hp.
Before using a PTO, refer to the manufacturer's or
installer's instructions.
NOTICE:
Using a PTO while operating in one place
before the vehicle has reached normal operating
temperature can damage the transmission.
If you will be using the PTO while operating
in one place, drive and warm up the vehicle
before using the PTO.
To engage a PTO on a vehicle with a
manual transmission:
1. Hold the clutch pedal down.
2. Set the parking brake.
3. Shift the transmission into NEUTRAL (N).
4. Engage the PTO. Refer to the manufacturer's or
installer's instructions on electrically engaged PTOs.
5. For mobile operations, shift the transmission into
the gear you want, apply the regular brakes and
release the parking brake. For stationary operations,
leave the parking brake applied.
6. Release the clutch and regular brakes as you
normally would. When the clutch is released,
the PTO will start.
7. Turn the PTO rotary switch to ON.
To engage a PTO on a vehicle with an
automatic transmission:
1. Engine speed must be less than 1000 rpm.
2. Turn the PTO rotary switch ON.

4-40
Using PTO speed control in Preset Mode
(Factory Setting):
1. Engage the PTO.
2. Select PARK (P) or NEUTRAL (N) range.
Apply the parking brake if NEUTRAL (N) is
selected. Torque Converter Clutch (TCC) is not
available in NEUTRAL (N) and is available only
in PARK when speed is above 1100 rpm.
3. Make sure your foot is off the brake pedal
(and off the clutch on vehicles equipped with a
manual transmission). Select the desired engine
speed for PTO operation. Please read the following
Preset Mode information regarding operation.
Preset Mode: PTO speed control mode is used for
stationary applications. This mode provides a default
standby speed of 800 or 850 rpm (depending on the
engine/transmission combination) and two default
PTO control speeds which follow:
1. PTO Fast Idle Speed of 1250 rpm, or
2. PTO Fast Idle Resume Speed of 1700 rpm.
Please note that the standby speed (800/850 rpm) is
not to be used as a PTO control speed. Vehicles not
equipped with cruise control will not have the resume
speed capability.
NOTICE:
Using a PTO for more than four hours without
driving your vehicle can damage the transmission.
If using a PTO for more than four hours without
driving your vehicle, drive your vehicle for a while
to allow the transmission to cool.
If you are going to drive the vehicle, shift the transmission
into the gear you want, apply the regular brakes and
release the parking brake.
Release the clutch (and the regular brakes) as you
normally would. When you release the clutch,
the PTO will start.
To engage a PTO while the vehicle is moving:
1. Hold the clutch pedal down.
2. Shift the transmission into NEUTRAL.
3. Engage the PTO.
4. Shift the transmission into the gear you want.
5. Release the clutch as you normally would.
When you release the clutch, the PTO will start.

4-41
Using PTO speed control in Variable Mode (Mobile):
1. Engage the PTO.
2. Vehicle speed must be greater than 5 mph for vehicles
equipped with gasoline engines or greater than 0 mph
for vehicles equipped with diesel engines.
3. Make sure your foot is off the brake pedal
(and off the clutch for vehicles equipped with a
manual transmission).
4. Select the desired engine speed (with the foot pedal)
and select SET on the PTO switch or with the
cruise control.
Using PTO speed control in Variable
Mode (Stationary):
1. Engage the PTO.
2. Vehicle speed must be less than 5 mph for vehicles
equipped with gasoline engines or at 0 mph for
vehicles equipped with diesel engines.
3. Make sure your foot is off the brake pedal
(and off the clutch for vehicles equipped with a
manual transmission).
4. Select the desired engine speed (with the foot pedal)
and select SET on the PTO switch or with the
cruise control.Variable Mode: PTO speed control mode can be used
for both stationary and mobile applications. This mode
allows PTO to be controlled in a fashion similar to how
cruise control sets vehicle speed. The operator can set to
an rpm (between 800 and 2200) with the cruise control
feature or with the SET position on the PTO switch.
The operator is then able to increase rpm in increments
of 100, or ªtapº, with the resume position on the cruise
control. Or, the operator can decrease rpm in increments
of 100 with either of the SET switches on the PTO or
the cruise control. Vehicles not equipped with
cruise control will not be able to increase in
100 rpm increments.
All engine speed values listed above are factory preset
values. With the exception of the TCC lockup speed
(1100 rpm) and the ªtapº increment (100 rpm), all of
these values are programmable and can be adjusted by
your GM dealer or body upfitter. If the PTO software
settings do not match the settings shown here, then
they may have already been altered in order to satisfy
the requirements of the installed PTO system and
body equipment.

5-19
Engine Fan Noise
Your vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions, the fan is spinning slower and the clutch is
not fully engaged. This improves fuel economy and
reduces fan noise. Under heavy vehicle loading, trailer
towing and/or high outside temperatures, the fan speed
increases as the clutch more fully engages. So you may
hear an increase in fan noise. This is normal and should
not be mistaken as the transmission slipping or making
extra shifts. It is merely the cooling system functioning
properly. The fan will slow down when additional
cooling is not required and the clutch disengages.
You may also hear this fan noise when you start
the engine. It will go away as the fan clutch
partially disengages.
If a Tire Goes Flat
It's unusual for a tire to ªblow outº while you're driving,
especially if you maintain your tires properly. If air goes
out of a tire, it's much more likely to leak out slowly.
But if you should ever have a ªblowout,º here are a few
tips about what to expect and what to do:
If a front tire fails, the flat tire will create a drag that
pulls the vehicle toward that side. Take your foot off
the accelerator pedal and grip the steering wheel firmly.
Steer to maintain lane position, and then gently brake
to a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like
a skid and may require the same correction you'd use
in a skid. In any rear blowout, remove your foot from
the accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake to a stop
-- well off the road if possible.
If a tire goes flat, avoid further tire and wheel damage
by driving slowly to a level place and turn on your
hazard warning flashers. The next part tells you what
to do.