2000 YAMAHA YZF-R1 brake

DESCRIPTION
2-2
2
Right view11. Owner’s tool kit (page 6-1)
12. Fuses (page 6-34)
13. Rear brake fluid reservoir (page 6-26)
14. Battery (page 6-33)
15. Shock absorber spring preload
adjusting ring (page 3-18)16. Radiator and coolant reservoir (page 6-11)
17. Front brake fluid reservoir (page 6-25)
18. Oil filter cartridge (page 6-9)
19. Oil level check window (page 6-8)
20. Brake pedal (page 3-11)
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DESCRIPTION
2-3
2
Controls and instruments1. Clutch lever (page 3-10)
2. Left handlebar switches (page 3-9)
3. Starter (choke) lever (page 3-13)
4. Speedometer unit (page 3-6)
5. Main switch/steering lock (page 3-1)6. Tachometer (page 3-7)
7. Right handlebar switches (page 3-9)
8. Throttle grip (page 6-18)
9. Brake lever (page 3-11)
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3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock ...................................... 3-1
Indicator lights ...................................................... 3-2
Speedometer unit ................................................ 3-6
Tachometer ........................................................... 3-7
Self-diagnosis devices ......................................... 3-7
Anti-theft alarm (optional) ..................................... 3-8
Handlebar switches .............................................. 3-9
Clutch lever ......................................................... 3-10
Shift pedal ........................................................... 3-10
Brake lever .......................................................... 3-11
Brake pedal......................................................... 3-11
Fuel tank cap ...................................................... 3-11
Fuel..................................................................... 3-12Fuel tank breather hose ..................................... 3-13
Starter (choke) lever........................................... 3-13
Seats .................................................................. 3-14
Helmet holders .................................................. 3-15
Storage compartment ........................................ 3-16
Adjusting the front fork ...................................... 3-16
Adjusting the shock absorber assembly ............ 3-18
Matching the front and rear suspension
settings ............................................................ 3-21
Luggage strap holders ...................................... 3-22
EXUP system ..................................................... 3-22
Sidestand ........................................................... 3-23
Ignition circuit cut-off system.............................. 3-23
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INSTRUMENT AND CONTROL FUNCTIONS
3-11
3
EAU00161
Brake leverThe brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
The brake lever is equipped with a po-
sition adjusting dial. To adjust the dis-
tance between the brake lever and the
handlebar grip, turn the adjusting dial
while holding the lever pushed away
from the handlebar grip. Make sure that
the appropriate setting on the adjusting
dial is aligned with the arrow mark on
the brake lever.
EAU00162
Brake pedalThe brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
EAU02935
Fuel tank cap To open the fuel tank cap
Open the fuel tank cap lock cover, in-
sert the key into the lock, and then turn
it 1/4 turn clockwise. The lock will be re-
leased and the fuel tank cap can be
opened.
To close the fuel tank cap
1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
1. Brake lever position adjusting dial
2. Arrow mark
a. Distance between brake lever and handlebar
grip
1. Brake pedal
1. Lock cover
2. Unlock
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4-1
4
EAU01114
4-PRE-OPERATION CHECKSThe condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
EAU00340
PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake
• Check operation, free play, fluid level and for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-24–6-26
Rear brake6-23–6-26
Clutch• Check operation, condition and free play.
• Adjust if necessary.6-22–6-23
Throttle grip and housing• Check smooth operation.
• Lubricate if necessary.6-18, 6-29
Engine oil• Check oil level.
• Add oil if necessary.6-8
Coolant• Check coolant level.
• Add coolant if necessary.6-11–6-12
Drive chain• Check chain slack and condition.
• Adjust if necessary.6-27–6-28
Wheels and tires• Check tire air pressure, for wear and damage. 6-19–6-22
Control cables• Check smooth operation.
• Lubricate if necessary.6-29
Brake pedal shaft• Check smooth operation.
• Lubricate if necessary.6-30
Brake and clutch lever
pivots• Check smooth operation.
• Lubricate if necessary.6-30
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6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit ..................................................... 6-1
Periodic maintenance and lubrication chart.......... 6-2
Removing and installing cowlings and panels ..... 6-5
Checking the spark plugs .................................... 6-7
Engine oil and oil filter cartridge ........................... 6-8
Coolant .............................................................. 6-11
Cleaning the air filter element ............................ 6-15
Adjusting the carburetors ................................... 6-17
Adjusting the engine idling speed ...................... 6-17
Adjusting the throttle cable free play .................. 6-18
Adjusting the valve clearance ............................ 6-18
Tires .................................................................... 6-19
Wheels ................................................................ 6-22
Adjusting the clutch lever free play .................... 6-22
Adjusting the brake pedal position ..................... 6-23
Adjusting the rear brake light switch .................. 6-24
Checking the front and rear brake pads ............. 6-24
Checking the brake fluid level ............................ 6-25
Changing the brake fluid .................................... 6-26
Drive chain slack................................................. 6-27
Lubricating the drive chain ................................. 6-28Checking and lubricating the cables ................. 6-29
Checking and lubricating the throttle grip
and cable ........................................................ 6-29
Lubricating the brake pedal ............................... 6-30
Checking and lubricating the brake
and clutch levers ............................................. 6-30
Checking and lubricating the sidestand ............ 6-30
Lubricating the rear suspension ........................ 6-31
Checking the front fork ...................................... 6-31
Checking the steering ....................................... 6-32
Checking the wheel bearings ............................ 6-32
Battery ............................................................... 6-33
Replacing the fuses .......................................... 6-34
Replacing the headlight bulb ............................. 6-35
Replacing the tail/brake light bulb ..................... 6-37
Replacing a turn signal light bulb ...................... 6-37
Supporting the motorcycle ................................ 6-38
Front wheel ........................................................ 6-39
Rear wheel ......................................................... 6-41
Troubleshooting .................................................. 6-42
Troubleshooting charts ....................................... 6-43
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU00473
Periodic maintenance and lubrication chart
CP-02ENO. ITEM CHECKS AND MAINTENANCE JOBSInitial
1,000 kmEvery Every
Annual
check
10,000 km 20,000 km
1
*Fuel line• Check fuel hoses and vacuum hose for cracks or damage.
• Replace if necessary.ÖÖ
2*Fuel filter• Check condition.
• Replace if necessary.Ö
3 Spark plugs• Check condition.
• Clean, regap or replace if necessary.Ö
4*Valves• Check valve clearance.
• Adjust if necessary.Every 40,000 km
5 Air filter• Clean or replace if necessary.Ö
6Clutch• Check operation.
• Adjust or replace cable.ÖÖ
7*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖ Ö
8*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
• Correct accordingly.
• Replace brake pads if necessary.ÖÖ Ö
9*Brake hose• Check for cracks or damage.
• Replace if necessary.ÖÖ
10*Wheels• Check balance, runout and for damage.
• Rebalance or replace if necessary.Ö
11*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.Ö
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
EAU03126
NOTE:@ l
The annual checks must be performed once a year, regardless of the mileage traveled.
l
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
l
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
@24 Engine oil filter cartridge• Replace.ÖÖ
25
*Cooling system• Check coolant level and vehicle for coolant leakage.
• Correct if necessary.ÖÖ
• Change coolant.Ö
26*Front and rear brake
switches• Check operation.
• Correct accordingly.ÖÖ Ö
27 Moving parts and cables• Lubricate if necessary.ÖÖ
28*Air induction system• Check the air cut valve and reed valve for damage.
• Replace the entire air induction system if necessary.Ö
29*Muffler and exhaust pipe• Check the screw clamp for looseness.
• Tighten if necessary.ÖÖ
30*Lights, signals and
switches• Check operation.
• Correct if necessary.
• Adjust headlight beam if necessary.ÖÖ Ö NO. ITEM CHECKS AND MAINTENANCE JOBSInitial
1,000 kmEvery Every
Annual
check
10,000 km 20,000 km
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