PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
6
EW000071
WARNING
@ l
Make sure that the fuel tank is
well supported.
l
Do not tilt or pull the fuel tank
too much, otherwise the fuel
hoses may come loose, which
could cause fuel leakage.
@4. Remove the air filter case cover by
removing the screws and bolt.5. Pull the air filter element out.
6. Lightly tap the air filter element to
remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air as shown.
If the air filter element is damaged,
replace it.
7. Insert the air filter element into the
air filter case.
EC000082
CAUTION:@ l
Make sure that the air filter ele-
ment is properly seated in the
air filter case.
l
The engine should never be op-
erated without the air filter ele-
ment installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.
@8. Install the air filter case cover by
installing the screws and bolt.
9. Place the fuel tank in the original
position, and then install the bolt at
the front and tighten the bolt at the
rear.
1. Bolt
2. Screw (´ 8)
3. Air filter case cover
E_5jj_Periodic.fm Page 16 Wednesday, February 2, 2000 5:18 PM
SPECIFICATIONS
8-2
8
Cooling system capacity
(total amount)
2.55 L
Air filterDry type element
Fuel
Type Regular unleaded gasoline
Fuel tank capacity 18 L
Fuel reserve amount 3.8 L
Carburetor
Manufacturer MIKUNI
Model ´ quantity BDSR40 ´ 4
Spark plug
Manufacturer/model NGK / CR9E or
DENSO / U27ESR-N
Gap 0.7–0.8 mm
Clutch typeWet, multiple-disc
Transmission
Primary reduction system Spur gear
Primary reduction ratio 1.581
Secondary reduction system Chain drive
Secondary reduction ratio 2.688
Number of drive chain
sprocket teeth (rear/front) 16/43
Transmission type Constant mesh 6-speed
Operation Left footGear ratio
1st 2.500
2nd 1.842
3rd 1.500
4th 1.333
5th 1.200
6th 1.115
Chassis
Frame type Diamond
Caster angle 24°
Trail 92 mm
Tires
Front
Type Tubeless
Size 120/70 ZR17 (58 W)
Manufacturer/
model Metzeler / MEZ3Y Front
Dunlop / D207FQ
Rear
Type Tubeless
Size 190/50 ZR17 (73 W)
Manufacturer/
model Metzeler / MEZ3Y
Dunlop / D207N
E_5jj_Spec.fm Page 2 Wednesday, February 2, 2000 5:19 PM
10-INDEXAAir filter element, cleaning ...................... 6-15
Anti-theft alarm (optional) .........................3-8BBattery ................................................... 6-33
Brake and clutch levers, checking and
lubricating ............................................ 6-30
Brake fluid, changing ............................. 6-26
Brake fluid level, checking...................... 6-25
Brake lever............................................. 3-11
Brake pedal............................................ 3-11
Brake pedal, lubricating.......................... 6-30
Brake pedal position, adjusting .............. 6-23CCables, checking and lubricating............ 6-29
Carburetors, adjusting............................ 6-17
Care.........................................................7-1
Clutch lever ............................................ 3-10
Clutch lever free play, adjusting ............. 6-22
Controls and instruments .........................2-3
Conversion table ......................................8-5
Coolant .................................................. 6-11
Changing .......................................... 6-13
Checking .......................................... 6-11
Cowlings and panels, removing and
installing ................................................6-5DDrive chain, lubricating ........................... 6-28
Drive chain slack .................................... 6-27
Adjusting .......................................... 6-27
Checking .......................................... 6-27
EEngine break-in ....................................... 5-4
Engine idling speed ............................... 6-17
Engine oil and oil filter cartridge ............... 6-8
Engine, starting a cold ............................. 5-1
Engine, starting a warm ........................... 5-3
EXUP system ........................................ 3-22FFront and rear brake pads, checking ..... 6-24
Front and rear suspension settings ........ 3-21
Front fork, adjusting ............................... 3-16
Front fork, checking ............................... 6-31
Front wheel ........................................... 6-39
Installing........................................... 6-40
Removing......................................... 6-39
Fuel ....................................................... 3-12
Fuel consumption, tips for reducing ......... 5-4
Fuel tank breather hose ......................... 3-13
Fuel tank cap ......................................... 3-11
Fuses, replacing .................................... 6-34HHandlebar switches ................................. 3-9
Dimmer switch ................................... 3-9
Engine stop switch ............................. 3-9
Horn switch ........................................ 3-9
Light switch ........................................ 3-9
Pass switch ........................................ 3-9
Start switch ...................................... 3-10
Turn signal switch .............................. 3-9
Headlight bulb, replacing ....................... 6-35
Helmet holders ...................................... 3-15
IIdentification numbers ..............................9-1
Ignition circuit cut-off system ..................3-23
Indicator lights ..........................................3-2
Coolant temperature warning light ......3-3
Fuel level warning light .......................3-2
High beam indicator light ....................3-2
Neutral indicator light ..........................3-2
Oil level warning light ..........................3-3
Turn signal indicator light ....................3-2KKey identification number .........................9-1LLeft view...................................................2-1
Luggage strap holders ...........................3-22MMain switch/steering lock .........................3-1
Model label ..............................................9-2
Motorcycle, supporting ...........................6-38OOwner’s tool kit ........................................6-1PParking.....................................................5-5
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list ............................4-1
E_5jjIX.fm Page 1 Wednesday, February 2, 2000 5:20 PM
