2000 YAMAHA XVS125 brake fluid

Tires .................................................................6-16
Spoke wheels ..................................................6-19
Adjusting the clutch lever free play ..................6-19
Adjusting the brake lever free play...................6-20
Adjusting the brake pedal position and
free play .........................................................6-21
Adjusting the rear brake light switch ................6-22
Checking the front brake pads and
rear brake shoes ............................................6-23
Checking the brake fluid level ..........................6-24
Changing the brake fluid ..................................6-25
Drive chain slack ..............................................6-25
Lubricating the drive chain ...............................6-27
Checking and lubricating the cables ................6-28
Checking and lubricating the brake and
shift pedals.....................................................6-28
Checking and lubricating the brake and
clutch levers ...................................................6-29
Checking and lubricating the sidestand ...........6-29
Checking the front fork .....................................6-29
Checking the steering ......................................6-30
Checking the wheel bearings ...........................6-31
Battery..............................................................6-31
Replacing the fuses .........................................6-33
Replacing the headlight bulb ...........................6-34
Replacing a turn signal light bulb .....................6-36Replacing the tail/brake light bulb ....................6-36
Supporting the motorcycle ...............................6-37
Front wheel ......................................................6-38
Rear wheel .......................................................6-39
Troubleshooting ...............................................6-41
Troubleshooting chart ......................................6-42
MOTORCYCLE CARE AND STORAGE .............7-1
Care ...................................................................7-1
Storage ..............................................................7-4
SPECIFICATIONS ...............................................8-1
Specifications .....................................................8-1
Conversion table ................................................8-5
CONSUMER INFORMATION ..............................9-1
Identification numbers ........................................9-1
Key identification number...................................9-1
Vehicle identification number .............................9-1
Model label.........................................................9-2
TABLE OF CONTENTS
7
8
9
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EAU01114
PRE-OPERATION CHECKS
1
2
3
4
5
6
7
8
9
4-1
The condition of a vehicle is the ownerís responsibility. Vital components can start to deteriorate quickly and unexpect-
edly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leak-
age or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thor-
ough visual inspection, to check the following points before each ride.
EAU00340*
Pre-operation check list
ITEM CHECKS PAGE
Front brake9Check operation, free play, fluid level and vehicle for fluid leakage.
3-5, 6-20–6-21, 6-23–6-25
9Add DOT 4 brake fluid if necessary.
Rear brake9Check operation and free play.
3-6, 6-21–6-23
9Adjust if necessary.
Clutch9Check operation and free play.
3-5, 6-19–6-20
9Adjust if necessary.
Throttle grip and housing9Check smooth operation.
6-15
9Lubricate.
Engine oil9Check oil level.
6-9–6-10
9Add oil if necessary.
Drive chain9Check chain slack and condition.
6-25–6-27
9Adjust if necessary.
Wheels and tires9Check tire pressure, wear, damage and spoke tightness.
6-16–6-19
9Tighten spokes if necessary.
Control and meter cable9Check smooth operation.
6-28
9Lubricate if necessary.
Brake and shift pedal shafts9Check smooth operation.
6-28
9Lubricate if necessary.
Brake and clutch lever pivots9Check smooth operation.
6-29
9Lubricate if necessary.
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6-2
PERIODIC MAINTENANCE AND MINOR REPAIR
6
EAU00473
Periodic maintenance and lubrication chart
No. ITEM CHECKS AND MAINTENANCE JOBSInitial
1,000 kmEvery
6,000 kmEvery
12,000 kmAnnual
check
1
*Fuel line¥ Check fuel hoses and vacuum hose for cracks or damage.
¥ Replace if necessary.ÖÖ
2 Spark plugs¥ Check condition.
¥ Clean, regap or replace if necessary.Ö
3
*Valves¥ Check valve clearance.
¥ Adjust if necessary.Ö
4 Air filter element¥ Clean or replace if necessary.Ö
5 Clutch¥ Check operation.
¥ Adjust or replace cable.ÖÖ
6
*Front brake¥ Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-4.)
¥ Correct accordingly.
¥ Replace brake pads if necessary.ÖÖ Ö
7
*Rear brake¥ Check operation.
¥ Adjust brake pedal freeplay and replace brake shoes if necessary.ÖÖ Ö
8
*Brake hose¥ Check for cracks or damage.
¥ Replace if necessary.ÖÖ
9
*Wheels¥ Check balance, runout, spoke tightness and for damage.
¥ Tighten spokes and rebalance, replace if necessary.Ö
10
*Tires¥ Check tread depth and for damage.
¥ Replace if necessary.
¥ Check air pressure.
¥ Correct accordingly.Ö
11
*Wheel bearings¥ Check bearings for looseness or damage.
¥ Replace if necessary.Ö
12
*Swingarm¥ Check swingarm pivoting point for play.
¥ Correct if necessary.
¥ Lubricate with molybdenum disulfide grease every 24,000 km or 24
months (whichever comes first).Ö
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PERIODIC MAINTENANCE AND MINOR REPAIR
6
6-4
EAU03206
NOTE:
8The annual checks must be performed every year, except if a 6,000 km or 12,000 km maintenance is performed
instead.
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake service
8Regularly check and, if necessary, correct the brake fluid level.
8Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
8Replace the brake hoses every four years and if cracked or damaged.
*Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
25*Lights, signals and
switches¥ Check operation.
¥ Correct if necessary.
¥ Adjust headlight beam if necessay.ÖÖ Ö No. ITEM CHECKS AND MAINTENANCE JOBSInitial
1,000 kmEvery
6,000 kmEvery
12,000 kmAnnual
check
5JX-9-E0 4/9/0 4:11 AM Page 32

6-24
1
2
3
4
5
6
7
8
9
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00731
Checking the brake fluid
level
Insufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low
brake fluid level may indicate worn
brake pads and/or brake system
leakage. If the brake level is low, be
sure to check the brake pads for
wear and the brake system for leak-
age.
1. Mimimum level mark
1
Observe these precautions:
8When checking the fluid level,
make sure that the top of the
master cylinder is level by turn-
ing the handlebars.
8Use only the recommended qual-
ity brake fluid, otherwise the rub-
ber seals may deteriorate, caus-
ing leakage and poor braking
performance.
8Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking perfor-
mance.8Be careful that water does not
enter the master cylinder when
refilling. Water will significantly
lower the boiling point of the fluid
and may result in vapor lock.
8Brake fluid may deteriorate paint-
ed surfaces or plastic parts.
Always clean up spilled fluid
immediately.
8As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause. Recommended brake fluid:
DOT 4
5JX-9-E0 4/9/0 4:11 AM Page 52

1
2
3
4
5
6
7
8
9
6-25
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU03238
Changing the brake fluid
Have a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil
seals of the brake master cylinder
and caliper as well as the brake hose
replaced at the intervals listed below
or whenever it is damaged or leaking.
8Oil seals: Replace every two
years.
8Brake hose: Replace every four
years.2. Shift the transmission into the
neutral position.
3. Move the rear wheel by pushing
the motorcycle to locate the tight-
est portion of the drive chain,
and then measure the drive
chain slack as shown.
4. If the drive chain slack is incor-
rect, adjust it as follows.
EAU00744
Drive chain slack
The drive chain slack should be
checked before each ride and adjust-
ed if necessary.
To check the drive chain slack
1. Place the motorcycle on a level
surface and hold it in an upright
position.
NOTE:
When checking and adjusting the
drive chain slack, the motorcycle
should be positioned straight up and
there should be no weight on it.
a. Drive chain slack
a
Drive chain slack:
30–40 mm
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7-2
MOTORCYCLE CARE AND STORAGE
1
2
3
4
5
6
7
8
98Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abra-
sive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or elec-
trolyte.
8Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the
following areas: seals (of
wheel and swingarm bearings,
fork and brakes), electric com-
ponents (couplers, connec-
tors, instruments, switches
and lights), breather hoses
and vents.8For motorcycles equipped
with a windshield: Do not use
strong cleaners or hard
sponges as they will cause
dulling or scratching. Some
cleaning compounds for plas-
tic may leave scratches on the
windshield. Test the product
on a small hidden part of the
windshield to make sure that it
does not leave any marks. If
the windshield is scratched,
use a quality plastic polishing
compound after washing.After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas.
Stubborn dirt and insects will come
off more easily if the area is covered
with a wet cloth for a few minutes
before cleaning.After riding in the rain, near the sea
or on salt-sprayed roads
Since sea salt or salt sprayed on
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
NOTE:
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
ECA00012
cC
Do not use warm water since it
increases the corrosive action of
the salt.
2. After drying the motorcycle,
apply a corrosion protection
spray on all metal, including
chrome- and nickel-plated, sur-
faces to prevent corrosion.
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8
SPECIFICATIONS
8-3
Maximum load* 183 kg
Air pressure (cold tire)
up to 90 kg load*
Front
175 kPa (1.75 kg/cm2, 1.75 bar)
Rear200 kPa (2.00 kg/cm2, 2.00 bar)
90 kg load–maximum
load*
Front
225 kPa (2.25 kg/cm2, 2.25 bar)
Rear225 kPa (2.25 kg/cm2, 2.25 bar)
*Load is total weight of cargo, rider, passenger and accessories.
Wheels
Front
Type Spoke wheel
Size 18 ´1.60
Rear
Type Spoke wheel
Size 15 M/C ´MT 3.00
Brakes
Front
Type Single disc brake
Operation Right hand operation
Fluid DOT 4Rear
Type Drum brake
Operation Right foot operation
Suspension
Front
Type Telescopic fork
Rear
Type Swingarm
Shock absorber/spring
Front
Type Coil spring / oil damper
Rear
Type Coil spring / oil damper
Wheel travel
Front 140 mm
Rear 100 mm
Electrical system
Ignition system Transistorized coil ignition
(digital)
Charging system
Type A.C. magneto
Standard output 14 V, 23 A @ 5,000 r/min
5JX-9-E0 4/9/0 4:11 AM Page 78