2000 YAMAHA XV535 turn signal
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2-2
DESCRIPTION
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-2.frame
Right view
10. Rear turn signal light (page 6-29)
11. Sub fuel tank
12. Fuel tank (page 3-5)13. Front turn signal light (page 6-29)
14. Rear brake pedal (page 3-4)
15. Battery (page 6-25)
Page 16 of 87
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3-2
INSTRUMENT AND CONTROL FUNCTIONS
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-3.frame
1. Reset knob
2. Odometer
3. Trip odometer
EAU00095
Speedometer
The speedometer shows riding speed.
This speedometer is equipped with an
odometer and trip odometer. The trip
odometer can be reset to Ò0Ó with the
reset knob. Use the trip odometer to
estimate how far you can ride on a tank
of fuel. This information will enable you
to plan fuel stops in the future.
1. Pass switch Ò Ó
2. Dimmer switch
3. Turn signal switch Ò Ó
4. Horn switch Ò Ó
EAU00118
Handlebar switches
EAU00119
Pass switch Ò Ó
Press the switch to operate the passing
light.
EAU00121
Dimmer switch
Turn the switch to Ò Ó for the high
beam and to Ò Ó for the low beam.
EAU00124
Turn signal switch Ò Ó
This model is equipped with self-can-
celling turn signals. To signal a right-
hand turn, push the switch to the right.
To signal a left-hand turn, push the
switch to the left. Once the switch is re-
leased it will return to the center posi-
tion. To cancel the signal, push the
switch in after it has returned to the
center position. If the switch is not can-
celled by hand, it will self-cancel after
the motorcycle has travelled at least
150 meters and 15 seconds have
passed. The self-cancelling mecha-
nism only operates when the motor-
cycle is moving. Therefore the signal
will not self-cancel while you are
stopped at an intersection.
EAU00129
Horn switch Ò Ó
Press the switch to sound the horn.
Page 38 of 87
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PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-6TOC.frame
Tool kit ................................................................ 6-1
Periodic maintenance and lubrication................. 6-2
Spark plugs ........................................................ 6-5
Engine oil............................................................ 6-7
Final gear oil ....................................................... 6-9
Air filter ............................................................. 6-10
Carburetor adjustment ...................................... 6-12
Idle speed adjustment ...................................... 6-13
Throttle cable free play inspection .................... 6-13
Valve clearance adjustment ............................. 6-14
Tires ................................................................. 6-14
Wheels ............................................................. 6-16
Clutch lever free play adjustment ..................... 6-17
Front brake lever free play adjustment ............. 6-17
Rear brake pedal height and free play
adjustment ...................................................... 6-18
Brake light switch adjustment ........................... 6-19
Checking the front brake pads and
rear brake shoes ............................................ 6-19Inspecting the brake fluid level.......................... 6-20
Brake fluid replacement .................................... 6-21
Cable inspection and lubrication ....................... 6-21
Throttle cable and grip lubrication ..................... 6-22
Brake and shift pedal lubrication ....................... 6-22
Brake and clutch lever lubrication ..................... 6-22
Sidestand lubrication......................................... 6-23
Rear suspension lubrication.............................. 6-23
Front fork inspection ......................................... 6-23
Steering inspection ........................................... 6-24
Wheel bearings ................................................. 6-24
Battery............................................................... 6-25
Fuse replacement ............................................. 6-27
Headlight bulb replacement .............................. 6-27
Turn signal and taillight bulb replacement ........ 6-29
Troubleshooting ................................................ 6-29
Troubleshooting chart ....................................... 6-30
Page 65 of 87
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6-27
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-6.frame
1. Main fuse
2. Headlight fuse
3. Signaling system fuse
4. Ignition fuse
5. Spare fuse (´ 2)
EAU00818
Fuse replacement
The fuse box is located under the rider
seat. If any fuse is blown, turn off the
main switch and the switch of the circuit
in question. Install a new fuse of the
specified amperage. Turn on the
switches and check if the electrical de-
vice operates. If the fuse immediately
blows again, consult a Yamaha dealer.
EC000103
CAUTION:
Do not use fuses of higher amper-
age rating than those recommend-
ed. Substitution of a fuse of
improper rating can cause extensive
electrical system damage and pos-
sibly a fire.
Specified fuses:
Main fuse: 30 A
Headlight fuse: 15 A
Signaling system fuse: 15 A
Ignition fuse: 15 A
1. Screw (´ 2)
EAU01524
Headlight bulb replacement
This motorcycle is equipped with a
quartz bulb headlight.
If the headlight bulb burns out, replace
the bulb as follows:
1. Remove the headlight unit screws.
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PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-6.frame
1
1
1. Screw (´ 2)
EAU00855
Turn signal and taillight bulb
replacement
1. Remove the screws and the lense.
1
1. Bulb (´ 2)
2. Push the bulb inward and turn it
counterclockwise.
3. Place a new bulb in the socket.
Push the bulb inward and turn it
clockwise until it engages into the
socket.
4. Install the lense and the screws.
EC000108
CAUTION:
Do not over-tighten the screws as
the lense may break.
EAU01008
Troubleshooting
Although Yamaha motorcycles receive
a rigid inspection before shipment from
the factory, trouble may occur during
operation.
Any problem in the fuel, compression,
or ignition systems can cause poor
starting and loss of power. The trouble-
shooting chart describes a quick, easy
procedure for making checks.
If your motorcycle requires any repair,
bring it to a Yamaha dealer. The skilled
technicians at a Yamaha dealership
have the tools, experience, and know-
how to properly service your motor-
cycle. Use only genuine Yamaha parts
on your motorcycle. Imitation parts may
look like Yamaha parts, but they are of-
ten inferior. Consequently, they have a
shorter service life and can lead to ex-
pensive repair bills.
Page 80 of 87
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SPECIFICATIONS
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/E-8.frame
Bulb voltage, wattage ´
quantity
Headlight 12 V, 60/55 W ´ 1
Auxiliary light 12 V, 4 W ´ 1 (except for GB)
12 V, 3.4 W ´ 1(for GB)
Tail/brake light 12 V, 5/21 W ´ 2
Front ßasher light 12 V, 21 W ´ 2
Rear ßasher light 12 V, 21 W ´ 2
Meter light 14 V, 3 W ´ 1
Neutral indicator light 14 V, 3 W ´ 1
High beam indicator light 12 V, 1.7 W ´ 1
Turn indicator light 14 V, 3 W ´ 1
Fuses
Main fuse 30 A
Ignition fuse 15 A
Signaling system fuse 15 A
Headlight fuse 15 A
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INDEX
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/XV535IX.-
A
Air filter .................................................6-10
B
Battery ..................................................6-25
Brake and clutch lever lubrication ........6-22
Brake and shift pedal lubrication ..........6-22
Brake fluid replacement ........................6-21
Brake light switch adjustment ...............6-19
C
Cable inspection and lubrication ..........6-21
Carburetor adjustment ..........................6-12
Care ........................................................7-1
Checking the front brake pads and
rear brake shoes ................................6-19
Clutch lever ............................................3-3
Clutch lever free play adjustment .........6-17
Controls/Instruments ..............................2-3
D
Dimmer switch ........................................3-2
E
Engine break-in ......................................5-5
Engine oil ................................................6-7
Engine stop switch .................................3-3
F
Final gear oil ...........................................6-9
Front brake lever ....................................3-4
Front brake lever free play
adjustment ........................................ 6-17
Front fork inspection ............................ 6-23
Fuel ........................................................ 3-5
Fuel reserve switch ................................ 3-3
Fuel tank cap ......................................... 3-5
Fuse replacement ................................ 6-27
G
Give safety the right of way ................... 1-1
H
Handlebar switches ............................... 3-2
Dimmer switch ................................. 3-2
Engine stop switch ........................... 3-3
Fuel reserve switch .......................... 3-3
Horn switch ...................................... 3-2
Lights switch .................................... 3-3
Pass switch ...................................... 3-2
Start switch ...................................... 3-3
Turn signal switch ............................ 3-2
Headlight bulb replacement ................. 6-27
Helmet holder ........................................ 3-8
High beam indicator light ....................... 3-1
Horn switch ............................................ 3-2
I
Identification number records ................ 9-1
Idle speed adjustment ......................... 6-13
Indicator lights ....................................... 3-1
High beam indicator light ................. 3-1
Neutral indicator light ....................... 3-1
Turn indicator light ............................ 3-1
Inspecting the brake fluid level ............ 6-20
K
Key identification number ...................... 9-1
L
Left view ................................................. 2-1
Lights switch .......................................... 3-3
M
Main switch ............................................ 3-1
Model label ............................................ 9-2
N
Neutral indicator light ............................. 3-1
P
Parking ................................................... 5-6
Pass switch ............................................ 3-2
Periodic maintenance and lubrication .... 6-2
Pre-operation check list ......................... 4-1
R
Rear brake pedal ................................... 3-4
Rear brake pedal height and free play
adjustment ......................................... 6-18
Rear shock absorber adjustment ........... 3-9
Rear suspension lubrication ................ 6-23
Recommended shift points
(for Switzerland only) .......................... 5-4
Right view .............................................. 2-2
Page 86 of 87
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INDEX
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9149_XV535-E6/English/XV535IX.-
S
Seats ..................................................... 3-7
Shift pedal .............................................. 3-4
Shifting ................................................... 5-4
Sidestand ............................................... 3-9
Sidestand lubrication ........................... 6-23
Sidestand/clutch switch operation
check ................................................. 3-10
Spark plugs ............................................ 6-5
Specifications ........................................ 8-1
Speedometer ......................................... 3-2
Start switch ............................................ 3-3
Starter (choke) Ò Ó .............................. 3-6
Starting a warm engine .......................... 5-3
Starting the engine ................................ 5-1
Steering inspection .............................. 6-24
Steering lock .......................................... 3-6
Storage .................................................. 7-4
T
Throttle cable and grip lubrication ....... 6-22
Throttle cable free play inspection ....... 6-13
Tips for reducing fuel consumption ........ 5-5
Tires ..................................................... 6-14
Tool kit ................................................... 6-1
Troubleshooting ................................... 6-29
Troubleshooting chart .......................... 6-30
Turn indicator light ................................. 3-1
Turn signal and taillight bulb
replacement ...................................... 6-29
Turn signal switch .................................. 3-2
V
Valve clearance adjustment ................. 6-14
Vehicle identification number ................. 9-1
W
Wheel bearings .................................... 6-24
Wheels ................................................. 6-16