2000 YAMAHA XV125S brake fluid

Carburetor adjustment ..................................6-15
Idle speed adjustment ...................................6-15
Throttle cable free play adjustment..............6-16
Valve clearance adjustment ..........................6-16
Tires.................................................................6-17
Wheels ............................................................6-19
Clutch lever free play adjustment .................6-19
Front brake lever free play adjustment ........6-20
Rear brake pedal height and free play
adjustment ......................................................6-21
Brake light switch adjustment.......................6-22
Checking the front brake pads and rear brake
shoes ...............................................................6-22
Inspecting the brake fluid level .....................6-23
Brake fluid replacement.................................6-24
Drive chain slack check ..................................6-24
Drive chain slack adjustment ........................6-25
Drive chain lubrication...................................6-26
Cable inspection and lubrication ..................6-27
Throttle cable and grip lubrication ...............6-27
Brake and shift pedal lubrication ..................6-28
Brake and clutch lever lubrication ................6-28
Sidestand lubrication .....................................6-28
Front fork inspection ......................................6-29
Steering inspection ........................................6-29
Wheel bearings ..............................................6-30Battery .............................................................6-30
Fuse replacement ...........................................6-32
Headlight bulb replacement ..........................6-33
Turn signal light bulb replacement ..............6-34
Taillight bulb replacement ............................6-35
Supporting the motorcycle ...........................6-36
Front wheel removal ......................................6-36
Front wheel installation .................................6-37
Rear wheel removal .......................................6-38
Rear wheel installation ..................................6-39
Troubleshooting .............................................6-40
Troubleshooting chart ...................................6-41
MOTORCYCLE CARE AND STORAGE ..............7-1
Care ...................................................................7-1
Storage..............................................................7-4
SPECIFICATIONS................................................8-1
How to use the conversion table ....................8-5
CONSUMER INFORMATION .............................9-1
Identification number records.........................9-1
Key identification number ...............................9-1
Vehicle identification number .........................9-1
Model label .......................................................9-2
TABLE OF CONTENTS
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EAU01114
PRE-OPERATION CHECKS
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4-1
Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to
deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements).
Any damage, fluid leak or loss of tire pressure could have serious consequences. Therefore, it is very important
that, in addition to a thorough visual inspection, you check the following points before each ride.
EAU00340PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake9Check operation, free play, fluid level and vehicle for fluid leakage.
9Fill with DOT 4 (or DOT 3) brake fluid if necessary.
Rear brake9Check operation and free play.3-4 ~ 3-5, 6-20 ~ 6-24
9Adjust if necessary.
Clutch9Check operation and free play.
3-4, 6-19 ~ 6-20
9Adjust if necessary.
Throttle grip and housing9Check for smooth operation.
6-16, 6-27
9Lubricate.
Engine oil9Check oil level.
6-9 ~ 6-12
9Fill with oil if necessary.
Drive chain9Check chain slack and condition.
6-24 ~ 6-27
9Adjust if necessary.
Wheels and tires9Check tire pressure, wear, damage and spoke tightness.
6-17 ~ 6-19
9Tighten spokes if necessary.
Control and meter cable9Check for smooth operation.
6-27
9Lubricate if necessary.
Brake and shift pedal shafts9Check for smooth operation.
6-28
9Lubricate if necessary.
Brake and clutch lever pivots9Check for smooth operation.
6-28
9Lubricate if necessary.
5AJ-9-E3 (XV125S)<3.1E> 4/5/0 5:01 PM Page 24

PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU00473PERIODIC MAINTENANCE AND LUBRICATION
Every
Every
6,000 km 12,000 km
No. ITEM CHECKS AND MAINTENANCE JOBSINITIAL or or
1,000 km 6 months 12 months
(Whichever (Whichever
comes first) comes first)
1 * Fuel line 9Check fuel hoses and vacuum hose for cracks or damage.
ÖÖ
9Replace if necessary.
2 Spark plugs9Check condition.
ÖÖÖ
9Clean, regap or replace if necessary.
3 * Valves 9Check valve clearance.
ÖÖÖ
9Adjust if necessary.
4 Air filter9Clean or replace if necessary.ÖÖ
9Check electrolyte level and specific gravity.
5 * Battery9Correct or recharge if necessary.ÖÖ
9Make sure that the breather hose is properly routed.
6 Clutch9Check operation.
ÖÖÖ
9Adjust or replace cable.
9Check operation, fluid level and vehicle for fluid leakage.
7 * Front brake (See NOTE on page 6-5.)
ÖÖÖ
9Correct accordingly.
9Replace brake pads if necessary.
8 * Rear brake 9Check operation.
ÖÖÖ
9Adjust brake pedal freeplay and replace brake shoes if necessary.
9 * Wheels 9Check balance, runout, spoke tightness and for damage.
ÖÖ
9Tighten spokes and rebalance, replace if necessary.”
9Check tread depth and for damage.
10 * Tires9Replace if necessary.
ÖÖ
9Check air pressure.
9Correct if necessary.
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PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU02970
NOTE:
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake system
8When disassembling the master cylinder or caliper, always replace the brake fluid. Check the brake fluid
level regularly and fill as required.
8Replace the oil seals on the inner parts of the master cylinder and caliper every two years.
8Replace the brake hoses every four years or if cracked or damaged.
* Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.
Every
Every
6,000 km 12,000 km
No. ITEM CHECKS AND MAINTENANCE JOBSINITIAL or or
1,000 km 6 months 12 months
(Whichever (Whichever
comes first) comes first)
9Check oil level and vehicle for oil leakage.
21 Engine oil9Correct if necessary.ÖÖÖ
9Change. (Warm engine before draining.)
22
Engine oil filter element9Replace.ÖÖ
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6-23
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98Use only the designated quali-
ty brake fluid. Otherwise, the
rubber seals may deteriorate,
causing leakage and poor
brake performance.
NOTE:
If DOT 4 is not available, DOT 3 can
be used.
8Refill with the same type of
brake fluid. Mixing fluids may
result in a harmful chemical
reaction and lead to poor
brake performance.
8Be careful that water does not
enter the master cylinder when
refilling. Water will significant-
ly lower the boiling point of
the fluid and may result in
vapor lock. Recommended brake fluid:
DOT 4
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU00727
Rear brake
Apply the brake and inspect the
wear indicator.
If the indicator reaches the wear
limit line, ask a Yamaha dealer to
replace the shoes.
1. Wear limit line
2. Wear indicator
EAU00732Inspecting the brake fluid
level
Insufficient brake fluid may let air
enter the brake system, possibly
causing the brakes to become inef-
fective.
Before riding, check that the brake
fluid is above the minimum level
and fill when necessary.
Observe these precautions:
8When checking the fluid level,
make sure the top of the mas-
ter cylinder is level by turning
the handlebars.
1. Minimum level mark
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2
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PERIODIC MAINTENANCE AND MINOR REPAIR
8Brake fluid may deteriorate
painted surfaces or plastic
parts. Always clean up spilled
fluid immediately.
8Have a Yamaha dealer check
the cause if the brake fluid
level goes down.EAU00742Brake fluid replacement
The brake fluid should be replaced
only by trained Yamaha service
personnel. Have the Yamaha deal-
er replace the following compo-
nents during periodic maintenance
or when they are damaged or leak-
ing:
8oil seals (every two years)
8brake hoses (every four years)
EAU00744Drive chain slack check
NOTE:
Spin the wheel several times and
find the tightest position of the
chain. Check and/or adjust the
chain slack while it’s in this tightest
position.
To check the chain slack the motor-
cycle must be held straight up with
both wheels on the ground and
without rider. Check the slack at
the position shown in the illustra-
tion. Normal slack is approximately
30 ~ 40 mm. If the slack exceeds
40 mm, adjust.
a. Chain slack
a
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MOTORCYCLE CARE AND STORAGE
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8Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent
and water to clean plastic.
8Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abra-
sive cleaning products, solvent
or thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.8Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the
following areas: seals (of
wheel bearings, swingarm
bearings, forks and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
8For motorcycles equipped
with a windshield: Do not use
strong cleaners or hard
sponges as they will cause
dulling or scratching. Some
cleaning compounds for plas-
tic may leave scratches on the
windshield. Test the product
on a small hidden part of the
windshield to make sure they
do not leave any marks. If the
windshield is scratched, use a
quality plastic polishing com-
pound after washing.After riding in the rain, near the
sea or on salt-sprayed roads
Since sea salt or salt sprayed on
the roads in the winter are
extremely corrosive in combina-
tion with water, carry out the fol-
lowing steps after each ride in the
rain, near the sea or on salt-
sprayed roads. (Salt sprayed in the
winter may remain on the roads
well into spring.)
1. Clean your motorcycle with
cold water and soap after the
engine has cooled down.
ECA00012
cC
Do not use warm water since it
increases the corrosive action of
the salt.
2. Be sure to apply a corrosion
protection spray on all (even
chrome- and nickel-plated)
metal surfaces to prevent cor-
rosion.
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SPECIFICATIONS
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Maximum load* 183 kg
Air pressure (cold tire)
up to 90 kg load*
Front
175 kPa (1.75 kg/cm2, 1.75 bar)
Rear200 kPa (2.00 kg/cm2, 2.00 bar)
90 kg load ~ Maximum
load*
Front
200 kPa (2.00 kg/cm2, 2.00 bar)
Rear225 kPa (2.25 kg/cm2, 2.25 bar)
*Load is total weight of cargo, rider, passenger and accessories.
Wheels
Front
Type Spoke wheel
Size 18 ´1.6
Rear
Type Spoke wheel
Size 15 M/C ´MT 2.75
Brakes
Front
Type Single disc brake
Operation Right hand operation
Fluid DOT 4 or DOT 3Rear
Type Drum brake
Operation Right foot operation
Suspension
Front
Type Telescopic fork
Rear
Type Swingarm
Shock absorbers
Front Coil spring/oil damper
Rear Coil spring/oil damper
Wheel travel
Front 140 mm
Rear 100 mm
Electrical system
Ignition system T.C.I. (Digital)
Charging system
Type A.C. magneto
Standard output 14 V, 22 A @ 5,000 rpm
Battery
Type GM10-3A-2
Voltage, capacity 12 V, 10 AH
Headlight typeQuartz bulb (Halogen)
8-3
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