2000 YAMAHA XT500E ECU

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INSTRUMENT AND CONTROL FUNCTIONS
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When reinstalling the seat, insert the
projections on the front of the seat
into the holders, then tighten the
bolts.NOTE:
Make sure that the seat is securely
fitted.
12
EAU00260
Helmet holderTo open the helmet holder, insert the
key in the lock and turn it as shown.
To lock the helmet holder, replace
the holder in its original position.
EW000030
wNever ride with a helmet in the hel-
met holder. The helmet may hit
objects, causing loss of control
and possibly an accident.1.Helmet holder
2.Open
EAU00240
SeatTo remove the seat, remove the
bolts.
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6-11
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6.Check the O-rings for damage.
Replace if damaged.
7.Install the drain plugs, filter cover
and bolts. Tighten to the speci-
fied torque.1.Oil filter element
2.O-ring (´2)
PERIODIC MAINTENANCE AND MINOR REPAIR
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94.Check each gasket. If damaged,
replace.
5.Remove the filter cover bolts and
the oil filter cover. Replace the oil
filter element.
NOTE:
The oil filter cover is secured by three
bolts. The lower one should be
removed first so that the filter cavity
will drain.
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1
1.Air bleed screw
2.Oil filter cover bolt (´2)
3.Oil filter drain bolt
4.Oil filter cover
11.Drain bolt (oil tank)
2.Drain bolt (crankcase)Engine oil and oil filter
element replacement
1.Warm up the engine for a few
minutes.
2.Place an oil pan under the
engine.
3.Remove the oil tank cap, drain
bolts.
2
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PERIODIC MAINTENANCE AND MINOR REPAIR
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9 8.Fill the engine with oil. Install the
oil tank cap. Tightening torque:
Drain plug (crankcase):
30 Nm (3.0 m0kg)
Drain plug (oil tank):
17.5 Nm (1.75 m0kg)
Filter cover bolt:
10 Nm (1.0 m0kg)
Air bleed screw:
5 Nm (0.5 m0kg)
Recommended oil:
See page 8-1
Oil quantity:
Total amount:
3.3 L
Periodic oil change:
2.7 L
With oil filter replacement:
2.8 L
9.Start the engine and warm it up
for a few minutes. While warming
up, check for oil leakage. If oil
leakage is found, stop the engine
immediately and check for the
cause.
10.Stop the engine and check the
oil level.
EC000076
cCAfter replacing the engine oil, be
sure to check the oil pressure as
described below.8 8
Remove the air bleed screw
from the oil filter cover.
8 8
Start the engine and keep it
idling until oil flows out of the
bleed hole. If no oil comes out
after one minute, turn off the
engine immediately so it will
not seize. In such a case go to
the nearest Yamaha dealer for
repairs.
8 8
After checking, tighten the air
bleed screw securely.
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1
EAU01083
Air filterThe air filter should be cleaned at the
specified intervals. It should be
cleaned more frequently if you are
riding in unusually wet or dusty
areas.
1.Remove panel B. (See page 6-7
for panel removal and installation
procedures.)
2.Remove the air filter case fitting
screws and the filter case cover.1.Screw (´7)
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6-16
EW000083
wProper loading of your motorcycle
is important for several character-
istics of your motorcycle, such as
handling, braking, performance
and safety. Do not carry loosely
packed items that can shift.
Securely pack your heaviest items
close to the center of the motorcy-
cle, and distribute the weight even-
ly from side to side. Properly
adjust the suspension for your
load, and check the condition and
pressure of your tires. NEVER
OVERLOAD YOUR MOTORCYCLE.
Make sure the total weight of the
cargo, rider, passenger, and
accessories (fairing, saddlebags,
etc. if approved for this model)
does not exceed the maximum
load of the motorcycle. Operation
of an overloaded motorcycle could
cause tire damage, an accident, or
even injury.
PERIODIC MAINTENANCE AND MINOR REPAIR
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Tire inspection
Always check the tires before operat-
ing the motorcycle. If center tread
depth reaches the limit as shown, if
the tire has a nail or glass fragments
in it, or if the side wall is cracked,
contact a Yamaha dealer immediate-
ly and have the tire replaced.1.Tread depth
2.Side wall
EW000078
wAfter extensive tests, the tires
mentioned below have been
approved by Yamaha Motor Co.,
Ltd. for this model. No guarantee
for handling characteristics can be
given if tire combinations other
than what is approved are used on
this motorcycle. The front and rear
tires should be of the same manu-
facture and design.ManufacturerSizeTypeBRIDGESTONE90/90-21 54STW47
DUNLOP90/90-21 54STRAIL MAX LFRONTManufacturerSizeTypeBRIDGESTONE120/90-17 64STW48
DUNLOP120/90-17 64STRAIL MAXREAR
Minimum tire tread
depth 0.8 mm
(front and rear)
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PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU00790
Rear suspension lubricationLubricate the pivoting parts.
Recommended lubricant:
Molybdenum disulfide grease
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1.Grease nipple (´2)
Operation check
1.Place the motorcycle on a level
place.
2.Hold the motorcycle in an upright
position and apply the front
brake.
3.Push down hard on the handle-
bars several times and check if
the fork rebounds smoothly.
EC000098
cCIf any damage or unsmooth move-
ment is found with the front fork,
consult a Yamaha dealer.
EAU02939
Front fork inspectionVisual check
EW000115
wSecurely support the motorcycle
so there is no danger of it falling
over.Check for scratches or damage on
the inner tube and excessive oil leak-
age from the front fork.
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EW000115
wSecurely support the motorcycle
so there is no danger of it falling
over.
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PERIODIC MAINTENANCE AND MINOR REPAIR
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EAU01144
Wheel bearingsIf there is play in the front or rear
wheel hub or if the wheel does not
turn smoothly, have a Yamaha dealer
inspect the wheel bearings.
EAU00794
Steering inspectionPeriodically inspect the condition of
the steering. Worn out or loose steer-
ing bearings may be dangerous.
Place a stand under the engine to
raise the front wheel off the ground.
Hold the lower end of the front forks
and try to move them forward and
backward. If any free play can be felt,
ask a Yamaha dealer to inspect and
adjust the steering. Inspection is eas-
ier if the front wheel is removed.
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PERIODIC MAINTENANCE AND MINOR REPAIR
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3.Remove the connectors and the
bulb holder cover.1.Connector (´3)
2.Bulb holder cover
5.Put a new bulb into position and
secure it in place with the bulb
holder.
EC000105
cCAvoid touching the glass part of a
bulb. Keep it free from oil; other-
wise, the transparency of the
glass, life of the bulb, and lumi-
nous flux will be adversely affect-
ed. If oil gets on a bulb, thoroughly
clean it with a cloth moistened
with alcohol or lacquer thinner.
4.Turn the bulb holder counter-
clockwise to remove it and
remove the defective bulb.
EW000119
wKeep flammable products and your
hands away from a bulb while it is
on, as it is hot. Do not touch a bulb
until it cools down.
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1.Bulb holder
1
1.DonÕt touch
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PERIODIC MAINTENANCE AND MINOR REPAIR
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92.Loosen the wheel axle holder
nuts and wheel axle.
3.Elevate the front wheel by plac-
ing a suitable stand under the
engine.
4.Remove the wheel axle and the
front wheel. Make sure the
motorcycle is properly supported.
NOTE:
Do not depress the brake lever when
the disc and caliper are separated.
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1.Axle holder nut (´4)
2.Wheel axle
EAU00897
Front wheel removal
EW000122
w8
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It is advisable to have a
Yamaha dealer service the
wheel.
8 8
Securely support the motorcy-
cle so there is no danger of it
falling over.1.Remove the speedometer cable
from the front wheel side.
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1.Speedometer cable
Rear wheel service
Use a motorcycle stand or motorcycle
jack to elevate the motorcycle so the
rear wheel is off the ground.
Alternatively, two jacks can be placed
under the frame or swingarm.
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