INSTRUMENT AND CONTROL FUNCTIONSMain switch/steering lock.......................................................................3-1
Indicator lights.......................................................................................3-2
Speedometer.........................................................................................3-2
Tachometer...........................................................................................3-3
Handlebar switches...............................................................................3-3
Clutch lever............................................................................................3-4
Shift pedal..............................................................................................3-5
Front brake lever...................................................................................3-5
Rear brake pedal...................................................................................3-5
Fuel tank cap.........................................................................................3-6
Fuel........................................................................................................3-6
Fuel cock...............................................................................................3-7
Starter (choke) Ò
1Ó...............................................................................3-8
Seat.......................................................................................................3-9
Helmet holder........................................................................................3-9
Rear shock absorber adjustment.........................................................3-10
Sidestand.............................................................................................3-11
Sidestand/clutch switch operation check.............................................3-12
3
4PT-9-E6 (ENG) 1~5 12/27/00 1:28 PM Page 13
3-2
12
3&
5
N
EAU00056
Indicator lights
EAU00057
Turn indicator light
Ò5Ó
This indicator flashes when the turn
switch is moved to the left or right.
EAU00061
Neutral indicator light ÒNÓ
This indicator comes on when the
transmission is in neutral.
EAU00063
High beam indicator light Ò&Ó
This indicator comes on when the
headlight high beam is used.
EAU00095
SpeedometerThe speedometer shows riding
speed. This speedometer is equipped
with an odometer and trip odometer.
The trip odometer can be reset to Ò0Ó
with the reset knob. Use the trip
odometer to estimate how far you
can ride on a tank of fuel. This infor-
mation will enable you to plan fuel
stops in the future.
1.High beam indicator light Ò&Ó
2.Neutral indicator light ÒNÓ
3.Turn indicator light Ò5Ó
INSTRUMENT AND CONTROL FUNCTIONS
1
23
4
5
6
7
8
9
1
2
4
3
1.Speedometer
2.Odometer
3.Trip odometer
4.Reset knob
4PT-9-E6 (ENG) 1~5 12/27/00 1:28 PM Page 15
3-3
INSTRUMENT AND CONTROL FUNCTIONS
1
23
4
5
6
7
8
9
2 1
5&
N
EAU00102
TachometerThis model is equipped with a
tachometer so the rider can monitor
the engine speed and keep it within
the ideal power range.
EC000003
cCDo not operate in the red zone.
Red zone: 7,000 r/min and above1.Tachometer
2.Red zone
EAU00118
Handlebar switches
EAU00134
Lights switch
Turning the light switch to Ò
'
Ó,
turns on the auxiliary light, meter
lights and taillight. Turning the light
switch to Ò:Ó, turns the headlight on
also.
EAU00119
Pass switch Ò&Ó
Press the switch to operate the pass-
ing light.
EAU00121
Dimmer switch
Turn the switch to Ò&Ó for the high
beam and to Ò%Ó for the low beam.
EAU00127
Turn signal switch
To signal a right-hand turn, push the
switch to Ò)Ó. To signal a left-hand
turn, push the switch to Ò(Ó. Once
the switch is released it will return to
the center position. To cancel the sig-
nal, push the switch in after it has
returned to the center position.
EAU00129
Horn switch Ò*Ó
Press the switch to sound the horn.
4 5 123*
1.Lights switch
2.Pass switch Ò&Ó
3.Dimmer switch
4.Turn signal switch
5.Horn switch Ò*Ó
4PT-9-E6 (ENG) 1~5 12/27/00 1:28 PM Page 16
4-2
PRE-OPERATION CHECKS
1
2
34
5
6
7
8
9
ITEMCHECKSPAGE
Sidestand pivot9Check for smooth operation.
6-25
9Lubricate if necessary.
Chassis fasteners9Make sure that all nuts, bolts, and screws are properly tightened.
Ñ
9Tighten if necessary.
Fuel tank9Check fuel level.
3-6 ~ 3-7
9Fill with fuel if necessary.
Lights, signals and
9Check for proper operation.6-29 ~ 6-32
switches
NOTE:
Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a
very short time; and the added safety it assures is more than worth the time involved.wIf any item in the Pre-Operation Check is not working properly, have it inspected and repaired before operating
the motorcycle.
4PT-9-E6 (ENG) 1~5 12/27/00 1:28 PM Page 29
5-5
EAU00436
Engine break-inThere is never a more important peri-
od in the life of your motorcycle than
the period between zero and 1,000
km. For this reason we ask that you
carefully read the following material.
Because the engine is brand new,
you must not put an excessive load
on it for the first 1,000 km. The vari-
ous parts in the engine wear and pol-
ish themselves to the correct operat-
ing clearances. During this period,
prolonged full throttle operation, or
any condition which might result in
excessive heating of the engine,
must be avoided.
EAU00440
0 ~ 150 km
Avoid operation above 4,000 r/min.
Stop the engine and let it cool for 5 to
10 minutes after every hour of opera-
tion. Vary the speed of the motorcy-
cle from time to time. Do not operate
it at one set throttle position.
150 ~ 500 km
Avoid prolonged operation above
5,000 r/min. Rev the motorcycle
freely through the gears, but do not
use full throttle at any time.
500 ~ 1,000 km
Avoid prolonged full throttle opera-
tion. Avoid cruising speeds in excess
of 6,000 r/min.
OPERATION AND IMPORTANT RIDING POINTS
1
2
3
45
6
7
8
9
EAU00424
Tips for reducing fuel
consumptionYour motorcycleÕs fuel consumption
depends to a large extent on your rid-
ing style. The following tips can help
reduce fuel consumption:
8Warm up the engine before rid-
ing.
8Turn off the starter (choke) as
soon as possible.
8Shift up swiftly and avoid high
engine speeds during accelera-
tion.
8Do not double-clutch or rev the
engine while shifting down and
avoid high engine speeds with
no load on the engine.
8Turn off the engine instead of let-
ting it idle for an extended length
of time, i.e. in traffic jams, at traf-
fic lights or railroad crossings.
4PT-9-E6 (ENG) 1~5 12/27/00 1:28 PM Page 36
6-5
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU03884
NOTE:
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake service
9Regularly check and, if necessary, correct the brake fluid level.
9Every two years replace the internal components of the brake master cylinders and calipers, and change the
brake fluid.
9Replace the brake hoses every four years and if cracked or damaged.20
*Rear suspension relay
arm and connecting arm
pivoting points¥Check operation.ÖÖÖÖ
¥Lubricate with molybdenum disulfide grease.ÖÖ
21*Carburetor¥Check starter (choke) operation.
¥Adjust engine idling speed.ÖÖÖÖÖÖ
22Engine oil¥Change.ÖÖÖÖÖÖ
23Engine oil filter element¥Replace.ÖÖÖ
24*Front and rear brake
switches¥Check operation.ÖÖÖÖÖÖ
25Moving parts and cables¥Lubricate.ÖÖÖÖÖ
26*Lights, signals and
switches¥Check operation.
¥Adjust headlight beam.ÖÖÖÖÖÖ NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´ 1,000 km)
ANNUAL
CHECK
110203040
4PT-9-E6 (ENG) 6 12/27/00 1:29 PM Page 6
7-2
8 8
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent
and water to clean plastic.
8 8
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abra-
sive cleaning products, sol-
vent or thinner, fuel (gasoline),
rust removers or inhibitors,
brake fluid, antifreeze or elec-
trolyte.8 8
Do not use high-pressure
washers or steam-jet cleaners
since they cause water seep-
age and deterioration in the
following areas: seals (of
wheel bearings, swingarm
bearings, forks and brakes),
electric components (cou-
plers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
8 8
For motorcycles equipped
with a windshield: Do not use
strong cleaners or hard
sponges as they will cause
dulling or scratching. Some
cleaning compounds for plas-
tic may leave scratches on the
windshield. Test the product
on a small hidden part of the
windshield to make sure they
do not leave any marks. If the
windshield is scratched, use a
quality plastic polishing com-
pound after washing.
After riding in the rain, near the seaor on salt-sprayed roads.Since sea salt or salt sprayed on the
roads in the winter are extremely cor-
rosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads. (Salt sprayed
in the winter may remain on the roads
well into spring.)
1.Clean your motorcycle with cold
water and soap after the engine
has cooled down.
ECA00012
cCDo not use warm water since it
increases the corrosive action of
the salt.2.Be sure to apply a corrosion pro-
tection spray on all (even
chrome- and nickel-plated) metal
surfaces to prevent corrosion.
MOTORCYCLE CARE AND STORAGE
1
2
3
4
5
67
8
9
4PT-9-E6 (ENG) 7~9 12/27/00 1:30 PM Page 3
INDEX
Front brake lever free play
adjustment..........................................6-18
Front fork inspection..............................6-26
Front wheel installation..........................6-34
Front wheel removal..............................6-33
Fuel.........................................................3-6
Fuel cock.................................................3-7
Fuel tank cap...........................................3-6
Fuse replacement..................................6-29
H
Handlebar switches.................................3-3
Dimmer switch......................................3-3
Engine stop switch................................3-4
Horn switch...........................................3-3
Lights switch.........................................3-3
Pass switch...........................................3-3
Start switch...........................................3-4
Turn signal switch.................................3-3
Headlight bulb replacement...................6-29
Helmet holder..........................................3-9
High beam indicator light.........................3-2
Horn switch..............................................3-3
How to use the conversion table.............9-3
I
Identification number records..................9-1
Idle speed adjustment...........................6-14
Indicator lights.........................................3-2
High beam indicator light......................3-2
Neutral indicator light............................3-2
Turn indicator light................................3-2
Inspecting the brake fluid level..............6-21
K
Key identification number........................9-1
L
Lights switch............................................3-3
M
Main switch/Steering lock........................3-1
Model label..............................................9-2
N
Neutral indicator light...............................3-2
P
Panel A, B...............................................6-7
Parking....................................................5-6
Pass switch.............................................3-3
Periodic maintenance and
lubrication chart....................................6-3
Pre-operation check list...........................4-1
R
Rear brake pedal.....................................3-5
Rear brake pedal height adjustment.....6-19
Rear shock absorber adjustment..........3-10
Rear suspension lubrication..................6-26
Rear wheel installation..........................6-36
Rear wheel removal..............................6-35
Recommended shift point
(for Switzerland only)............................5-4
S
Seat.........................................................3-9
Shift pedal ..............................................3-5
Shifting....................................................5-4
Sidestand..............................................3-11
Sidestand lubrication.............................6-25
A
Air filter..................................................6-12
B
Battery...................................................6-28
Brake and clutch lever lubrication.........6-25
Brake and shift pedal lubrication...........6-25
Brake fluid replacement.........................6-22
Brake light switch adjustment................6-20
C
Cable inspection and lubrication...........6-24
Carburetor adjustment...........................6-13
Care.........................................................7-1
Carrier (optional)...................................3-11
Checking the front and rear brake
pads....................................................6-20
Clutch lever.............................................3-4
Clutch lever free play adjustment..........6-18
Cowling A................................................6-7
Cowling and panel removal and
installation.............................................6-6
D
Description..............................................2-1
Dimmer switch.........................................3-3
Drive chain lubrication...........................6-23
Drive chain slack adjustment.................6-23
Drive chain slack check.........................6-22
E
Engine break-in.......................................5-5
Engine oil...............................................6-10
Engine stop switch..................................3-4
F
Front brake lever.....................................3-5
4PT-9-E6 (ENG) 7~9 12/27/00 1:30 PM Page 16