2000 YAMAHA XJ600S steering

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2-4
DESCRIPTION
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-2.frame
Left view (XJ600N)
1. Steering lock (page 3-3)
2. Fuel cock (page 3-13)
3. Helmet holder (page 3-15)
4. Fuse box (page 6-26)
5. Luggage strap holders (page 3-16)6. Seat lock (page 3-14)
7. Rear shock absorber spring preload
adjusting ring (page 3-15)
8. Shift pedal (page 3-10)

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INSTRUMENT AND CONTROL FUNCTIONS
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-3TOC.-
Main switch ......................................................... 3-1
Steering lock (for XJ600N) ................................ 3-3
Indicator lights .................................................... 3-3
Oil level indicator circuit check ........................... 3-5
Speedometer (for XJ600S) ................................. 3-6
Speedometer (for XJ600N) ................................ 3-6
Tachometer ........................................................ 3-7
Handlebar switches ............................................ 3-7
Clutch lever ........................................................ 3-9
Shift pedal ........................................................ 3-10
Front brake lever .............................................. 3-10
Rear brake pedal .............................................. 3-11Fuel tank cap .................................................... 3-11
Fuel ................................................................... 3-12
Fuel tank breather hose (for Germany only) ..... 3-12
Fuel cock........................................................... 3-13
Starter (choke) Ò Ó ......................................... 3-14
Seat................................................................... 3-14
Helmet holders .................................................. 3-15
Storage compartment ....................................... 3-15
Rear shock absorber adjustment ...................... 3-15
Luggage strap holders ...................................... 3-16
Sidestand .......................................................... 3-17
Sidestand/clutch switch operation check .......... 3-17

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3-1
INSTRUMENT AND CONTROL FUNCTIONS
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-3.frame
EAU00027
EAU00028
Main switch
The main switch controls the ignition
and lighting systems. Its operation is
described below.
EAU00036
ON
Electrical circuits are switched on. The
engine can be started. The key cannot
be removed in this position.
EAU00038
OFF
All electrical circuits are switched off.
The key can be removed in this posi-
tion.
EAU00040
LOCK (for XJ600S)
The steering is locked in this position
and all electrical circuits are switched
off. The key can be removed in this po-
sition. To lock the steering, turn the
handlebars all the way to the left. While
pushing the key into the main switch,
turn it from ÒOFFÓ to ÒLOCKÓ and re-
move it. To release the lock, turn the
key to ÒOFFÓ while pushing.

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3-2
INSTRUMENT AND CONTROL FUNCTIONS
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-3.frame
1. Push
2. Turn
EW000016
Never turn the key to ÒOFFÓ or
ÒLOCKÓ when the motorcycle is
moving. The electrical circuits will
be switched off which may result in
loss of control or an accident. Be
sure the motorcycle is stopped be-
fore turning the key to ÒOFFÓ or
ÒLOCKÓ.
EAU01590
(Parking) (for XJ600S)
The steering is locked in this position,
and the taillight and auxiliary light come
on but all other circuits are off. The key
can be removed in this position.
To use the parking position, first lock
the steering, then turn the key to Ò Ó.
Do not use this position for an extend-
ed length of time as the battery may
discharge.
1. Push
2. Release
3. Turn
EAU00055
P (Parking) (for XJ600N)
The taillight and auxiliary light come on
but all other circuits are off. With the
key at ÒOFFÓ, push it into the main
switch and release it. Then turn it coun-
terclockwise to ÒPÓ, and remove it. (Do
not use this position for an extended
length of time as the battery may dis-
charge.) To cancel the parking, turn the
key clockwise.

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3-3
INSTRUMENT AND CONTROL FUNCTIONS
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-3.frame
1. Steering lock
EAU02934
Steering lock (for XJ600N)
To lock the steering
Turn the handlebars all the way to the
right and open the steering lock cover.
Insert the key and turn it 1/8 turn coun-
terclockwise. Then, push the key in while
turning the handlebars slightly to the left
and turn the key 1/8 turn clockwise.
Check that the steering is locked, re-
move the key and close the lock cover.
To unlock the steering
Insert the key, push it in and turn it 1/8
turn counterclockwise so that it moves
out. Then, release and remove the key.
000 001
0000
3
45
21XJ600S
1. Left turn indicator light Ò Ó
2. High beam indicator light Ò Ó
3. Right turn indicator light Ò Ó
4. Neutral indicator light Ò Ó
5. Oil level indicator light Ò Ó
EAU00056
Indicator lights
EAU00058
Turn indicator lights Ò Ó / Ò Ó
The corresponding indicator flashes
when the turn switch is moved to the
left or right.
EAU00061
Neutral indicator light Ò Ó
This indicator comes on when the
transmission is in neutral.
1. Neutral indicator light Ò Ó
2. Left turn indicator light Ò Ó
3. Right turn indicator light Ò Ó
4. High beam indicator light Ò Ó
5. Oil level indicator light Ò Ó
EAU00063
High beam indicator light Ò Ó
This indicator comes on when the
headlight high beam is used.
EAU01313
Oil level indicator light Ò Ó
This indicator comes on when the oil
level is low. This light circuit can be
checked by the procedure on page 3-5.

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PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-6TOC.-
Tool kit ................................................................ 6-1
Periodic maintenance and lubrication................. 6-2
Panel removal and installation ........................... 6-5
Panel A ............................................................... 6-5
Spark plug inspection ......................................... 6-6
Engine oil............................................................ 6-7
Air filter ............................................................. 6-10
Carburetor adjustment ...................................... 6-11
Idle speed adjustment ...................................... 6-12
Throttle cable free play inspection .................... 6-12
Valve clearance adjustment ............................. 6-13
Tires ................................................................. 6-13
Wheels ............................................................. 6-15
Clutch lever free play adjustment ..................... 6-15
Rear brake pedal height adjustment ................ 6-17
Brake light switch adjustment ........................... 6-17
Checking the front and rear brake pads ........... 6-18
Inspecting the brake fluid level ......................... 6-19
Brake fluid replacement .................................... 6-20
Drive chain slack check .................................... 6-20
Drive chain slack adjustment ............................ 6-21Drive chain lubrication....................................... 6-21
Cable inspection and lubrication ....................... 6-22
Throttle cable and grip lubrication ..................... 6-22
Brake and shift pedal lubrication ....................... 6-22
Brake and clutch lever lubrication ..................... 6-23
Center and sidestand lubrication ...................... 6-23
Rear suspension lubrication.............................. 6-23
Front fork inspection ......................................... 6-24
Steering inspection ........................................... 6-24
Wheel bearings ................................................. 6-25
Battery............................................................... 6-25
Fuse replacement ............................................. 6-26
Headlight bulb replacement (for XJ600S) ......... 6-27
Headlight bulb replacement (for XJ600N) ......... 6-29
Front wheel removal ......................................... 6-31
Front wheel installation ..................................... 6-31
Rear wheel removal .......................................... 6-33
Rear wheel installation ...................................... 6-34
Troubleshooting ................................................ 6-34
Troubleshooting chart ....................................... 6-35

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6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-6.frame
11*Wheel bearings¥ Check bearing for looseness or damage.
¥ Replace if necessary. ÖÖ
12
*Swingarm¥ Check swingarm pivoting point for play.
¥ Correct if necessary.
¥ Lubricate with molybdenum disulfide grease every 24,000 km or
24 months (whichever comes first).ÖÖ
13 Drive chain¥ Check chain slack.
¥ Adjust if necessary. Make sure that the rear wheel is properly
aligned.
¥ Clean and lubricate.Every 1,000 km and after washing
the motorcycle or riding in rain.
14
*Steering bearings¥ Check bearing play and steering for roughness.
¥ Correct accordingly.
¥ Lubricate with lithium soap base grease every 24,000 km or
24 months (whichever comes first).ÖÖ
15
*Chassis fasteners¥ Make sure that all nuts, bolts and screws are properly tightened.
¥ Tighten if necessary.ÖÖ
16 Sidestand/centerstand¥ Check operation.
¥ Lubricate and repair if necessary.ÖÖ
17
*Sidestand switch¥ Check operation.
¥ Replace if necessary.ÖÖÖ
18
*Front fork¥ Check operation and for oil leakage.
¥ Correct accordingly.ÖÖ
19
*Rear shock absorber
assembly¥ Check operation and shock absorber for oil leakage.
¥ Replace shock absorber assembly if necessary. ÖÖ
20
*
Rear shock absorber
assembly pivoting
points¥ Check operation.
¥ Lubricate with molybdenum disulfide grease every 24,000 km or
24 months (whichever comes first).ÖÖ NO. ITEM CHECKS AND MAINTENANCE JOBSINITIAL
(1,000 km)EVERY
6,000 km
or
6 months
(whichever
comes first)12,000 km
or
12 months
(whichever
comes first)

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6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
/Net/layout8/layout_G2/work/Imai_work/OM-PS/AA9156_XJ600SN-E6/English/E-6.frame
EAU02939
Front fork inspection
Visual checkEW000115
Securely support the motorcycle so
there is no danger of it falling over.
Check for scratches or damage on the
inner tube and excessive oil leakage
from the front fork.
Operation check
1. Place the motorcycle on a level
place.
2. Hold the motorcycle in an upright
position and apply the front brake.
3. Push down hard on the handle-
bars several times and check if the
fork rebounds smoothly.
EC000098
CAUTION:
If any damage or unsmooth move-
ment is found with the front fork,
consult a Yamaha dealer.
EAU00794
Steering inspection
Periodically inspect the condition of the
steering. Worn out or loose steering
bearings may be dangerous. Place a
stand under the engine to raise the
front wheel off the ground. Hold the
lower end of the front forks and try to
move them forward and backward. If
any free play can be felt, ask a Yamaha
dealer to inspect and adjust the steer-
ing. Inspection is easier if the front
wheel is removed.
EW000115
Securely support the motorcycle so
there is no danger of it falling over.