Carburetor adjustment ..................................6-14
Idle speed adjustment ...................................6-14
Throttle cable free play inspection ...............6-15
Valve clearance adjustment ..........................6-15
Tires.................................................................6-16
Wheels ............................................................6-18
Clutch lever free play adjustment .................6-19
Front brake lever free play adjustment ........6-19
Rear brake pedal height and free play
adjustment ......................................................6-20
Brake light switch adjustment.......................6-21
Checking the front brake pads and
rear brake shoes .............................................6-22
Inspecting the brake fluid level .....................6-22
Brake fluid replacement.................................6-23
Drive chain slack check ..................................6-24
Drive chain slack adjustment ........................6-24
Drive chain lubrication...................................6-25
Cable inspection and lubrication ..................6-26
Throttle cable and grip lubrication ...............6-26
Brake and shift pedal lubrication ..................6-27
Brake and clutch lever lubrication ................6-27
Sidestand lubrication .....................................6-27
Rear suspension lubrication..........................6-28
Front fork inspection ......................................6-28
Steering inspection ........................................6-29
Wheel bearings ..............................................6-29Battery .............................................................6-30
Fuse replacement ...........................................6-31
Headlight bulb replacement ..........................6-32
Turn signal and taillight bulb
replacement ....................................................6-33
Supporting the motorcycle ...........................6-34
Front wheel removal ......................................6-35
Front wheel installation .................................6-36
Rear wheel removal .......................................6-36
Rear wheel installation ..................................6-37
Troubleshooting .............................................6-38
Troubleshooting chart ...................................6-39
MOTORCYCLE CARE AND STORAGE ..............7-1
Care ...................................................................7-1
Storage..............................................................7-4
SPECIFICATIONS................................................8-1
How to use the conversion table ....................8-5
CONSUMER INFORMATION .............................9-1
Identification numbers record.........................9-1
Key identification number ...............................9-1
Vehicle identification number .........................9-1
Model label .......................................................9-2
TABLE OF CONTENTS
1
2
3
4
5
6
7
8
9
7
8
9
5EK-9-E1 (TW125)<3.1> 4/6/0 11:50 PM Page 6
6-16
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
9
EAU00652Tires
To ensure maximum performance,
long service and safe operation,
note the following:
Tire air pressure
Always check and adjust the tire
pressure before operating the
motorcycle.
EW000082
w
Tire inflation pressure should be
checked and adjusted when the
temperature of the tire equals the
ambient air temperature. Tire infla-
tion pressure must be adjusted
according to total weight of cargo,
rider, passenger, and accessories
(fairing, saddlebags, etc. if
approved for this model), and vehi-
cle speed.
EW000083
w
Proper loading of your motorcycle
is important for several character-
istics of your motorcycle, such as
handling, braking, performance
and safety. Do not carry loosely
packed items that can shift.
Securely pack your heaviest items
close to the center of the motorcy-
cle, and distribute the weight
evenly from side to side. Properly
adjust the suspension for your
load, and check the condition and
pressure of your tires. NEVER
OVERLOAD YOUR MOTORCYCLE.
Make sure the total weight of the
cargo, rider, passenger, and acces-
sories (fairing, saddlebags, etc. if
approved for this model) does not
exceed the maximum load of the
motorcycle. Operation of an over-
loaded motorcycle could cause tire
damage, an accident, or even
injury.
* Load is the total weight of cargo, rider, passen-
ger and accessories.
Maximum load* 180 kg
Cold tire pressure Front Rear
150 kPa 150 kPa
Up to 80 kg (1.50 kg/cm
2, (1.50 kg/cm2,1.50 bar) 1.50 bar)
80 kg load -150 kPa 175 kPa
Maximum load*(1.50 kg/cm
2, (1.75 kg/cm2,1.50 bar) 1.75 bar)
125 kPa 125 kPa
Off-road riding (1.25 kg/cm
2, (1.25 kg/cm2,
1.25 bar) 1.25 bar)
5EK-9-E1 (TW125)<3.1> 4/6/0 11:50 PM Page 46
6-28
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
5
6
7
8
9
EAU00791Rear suspension lubrication
Lubricate the pivoting parts.
1. Grease nipple (´2)
EAU02939Front fork inspection
Visual checkEW000115
w
Securely support the motorcycle
so there is no danger of it falling
over.
Check for scratches or damage on
the inner tube and excessive oil
leakage from the front fork.Operation check
1. Place the motorcycle on a level
place.
2. Hold the motorcycle in an
upright position and apply the
front brake.
3. Push down hard on the han-
dlebars several times and
check if the fork rebounds
smoothly.
EC000098
cC
If any damage or unsmooth move-
ment is found with the front fork,
consult a Yamaha dealer.
1
Recommended lubricant:
Lithium soap base grease
5EK-9-E1 (TW125)<3.1> 4/6/0 11:50 PM Page 58
8-3
SPECIFICATIONS
1
2
3
4
5
6
7
8
9
Front150 kPa (1.50 kg/cm2, 1.50 bar)
Rear150 kPa (1.50 kg/cm2, 1.50 bar)
80 kg load ~ Maximum
load*
Front
150 kPa (1.50 kg/cm2, 1.50 bar)
Rear175 kPa (1.75 kg/cm2, 1.75 bar)
Off-road riding
Front
125 kPa (1.25 kg/cm2, 1.25 bar)
Rear125 kPa (1.25 kg/cm2, 1.25 bar)
*Load is total weight of cargo, rider, passenger and accessories.
Wheels
Front
Type Spoke wheel
Size 2.50 ´18
Rear
Type Spoke wheel
Size 14M/C ´MT4.50
Brakes
Front
Type Single disc brake
Operation Right hand operation
Fluid DOT 3 or DOT 4Rear
Type Drum brake
Operation Right foot operation
Suspension
Front
Type Telescopic fork
Rear
Type Swingarm (Monocross
suspension)
Shock absorber
Front Coil spring/oil damper
Rear Coil-gas spring/oil damper
Wheel travel
Front 160 mm
Rear 150 mm
Electrical
Ignition system C.D.I.
Charging system
Type C.D.I. magneto
Standard output 12 V, 11 A @ 5,000 rpm
Battery
Type GM7CZ-3D
Voltage, capacity 12 V, 7 AH
5EK-9-E1 (TW125)<3.1> 4/6/0 11:50 PM Page 77
