2000 YAMAHA TDM 850 headlight bulb

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-2
Cowling and panel removal and installation.......... 6-5
Cowlings A and B ................................................. 6-5
Panels A and B ..................................................... 6-6
Spark plugs........................................................... 6-6
Engine oil .............................................................. 6-8
Cooling system ................................................... 6-10
Changing the coolant .......................................... 6-11
Air filter ............................................................... 6-13
Carburetor adjustment ........................................ 6-15
Idle speed adjustment ........................................ 6-15
Throttle cable free play inspection ...................... 6-16
Valve clearance adjustment ................................ 6-16
Tires .................................................................... 6-17
Clutch lever free play adjustment........................ 6-19
Rear brake pedal height adjustment ................... 6-20
Brake light switch adjustment ............................. 6-21
Checking the front and rear brake pads.............. 6-21
Inspecting the brake fluid level............................ 6-22
Brake fluid replacement ...................................... 6-23Drive chain slack check ...................................... 6-23
Drive chain slack adjustment ............................. 6-23
Drive chain lubrication........................................ 6-24
Cable inspection and lubrication ........................ 6-24
Throttle cable and grip lubrication ...................... 6-25
Brake and shift pedal lubrication ........................ 6-25
Brake and clutch lever lubrication ...................... 6-25
Sidestand lubrication.......................................... 6-26
Rear suspension lubrication............................... 6-26
Front fork inspection ........................................... 6-27
Steering inspection ............................................ 6-27
Wheel bearings .................................................. 6-28
Battery................................................................ 6-28
Fuse replacement .............................................. 6-29
Headlight bulb replacement ............................... 6-30
Tail/brake light bulb replacement ........................ 6-31
Turn signal light bulb replacement...................... 6-32
Troubleshooting .................................................. 6-32
Troubleshooting chart ......................................... 6-33
Engine overheating ............................................ 6-34
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-30
6
EAU00827
Headlight bulb replacementThis motorcycle is equipped with a
quartz bulb headlight. If the headlight
bulb burns out, replace the bulb as fol-
lows:
1. Remove the connectors and the
bulb holder cover.
2. Unhook the bulb holder and re-
move the defective bulb.
EW000119
WARNING
@ Keep flammable products and your
hands away from a bulb while it is
on, as it is hot. Do not touch a bulb
until it cools down. @
3. Put a new bulb into position and
secure it in place with the bulb
holder.
EC000105
CAUTION:@ Avoid touching the glass part of a
bulb. Keep it free from oil; other-
wise, the transparency of the glass,
life of the bulb, and luminous flux
will be adversely affected. If oil gets
on a bulb, thoroughly clean it with a
cloth moistened with alcohol or lac-
quer thinner. @
Specified fuses:
Main fuse: 30 A
Headlight fuse: 15 A
Signaling system fuse: 15 A
Ignition fuse: 10 A
Hazard light fuse: 10 A
Odometer fuse: 5 A
Radiator fan fuse: 7.5 A
1. Bulb holder cover
1. Connector (´ 2)
2. Bulb holder
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
64. Install the bulb holder cover and
reconnect the headlight connec-
tors. If the headlight beam adjust-
ment is necessary, ask a Yamaha
dealer to make that adjustment.
EAU01623*
Tail/brake light bulb
replacement1. Remove the screws and the lens.
2. Remove the defective bulb by
pushing it inward and turning it
counterclockwise.
3. Install a new bulb by pushing it in-
ward and turning it clockwise.
4. Install the lens and tighten the
screws.
EC000108
CAUTION:@ Do not over-tighten the screws as
the lens may break. @1. Screw (´ 2)
2. Lens
1. Bulb (´ 2)
E_4tx_Periodic.fm Page 31 Saturday, October 16, 1999 9:37 AM

SPECIFICATIONS
8-3
8
Maximum load* 203 kg
Air pressure (cold tire)
Up to 90 kg load*
Front 225 kPa (2.25 kg/cm
2, 2.25 bar)
Rear 275 kPa (2.75 kg/cm2, 2.75 bar)
90 kg load ~ maximum
load*
Front 225 kPa (2.25 kg/cm2, 2.25 bar)
Rear 275 kPa (2.75 kg/cm2, 2.75 bar)
High speed riding
Front 225 kPa (2.25 kg/cm2, 2.25 bar)
Rear 275 kPa (2.75 kg/cm2, 2.75 bar)
* Load is total weight of cargo, rider, passenger and accessories.
Wheels
Front
Ty p e C a s t
Size 18 ´ MT3.00
Rear
Ty p e C a s t
Size 17 ´ MT4.00
Brakes
Front
Type Dual disc brake
Operation Right hand operation
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot operation
Fluid DOT 4
Suspension
Front
Ty p e Te l e s c o p i c f o r k
Rear
Type Swingarm
Shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 149 mm
Rear 144 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 23.5 A @ 5,000 r/min
Battery
Type GT12B-4
Voltage, capacity 12 V, 10 AH
Headlight typeQuartz bulb (halogen)
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SPECIFICATIONS
8-4
8
Bulb voltage, wattage ´ quantity
Headlight 12 V, 55 W ´ 2
Auxiliary light 12 V, 5 W ´ 1
Tail/brake light 12 V, 5/21 W ´ 2
Turn signal light 12 V, 21 W ´ 4
Meter light 12 V, 2 W ´ 3
Neutral indicator light 14 V, 1.4 W ´ 1
High beam indicator light 14 V, 1.4 W ´ 1
Turn indicator light 14 V, 1.4 W ´ 2
Coolant temperature
indicator light 14 V, 1.4 W ´ 1
Fuel indicator light 12 V, 2 W ´ 1
Fuses
Main fuse 30 A
Headlight fuse 15 A
Signaling system fuse 15 A
Ignition fuse 10 A
Hazard light fuse 10 A
Odometer fuse 5 A
Radiator fan fuse 7.5 A
E_4tx_Spec.fm Page 4 Saturday, October 16, 1999 9:38 AM

10-INDEXAAir filter .................................................. 6-13
Antitheft alarm (optional) ..........................3-5BBattery ................................................... 6-28
Brake and clutch lever lubrication........... 6-25
Brake and shift pedal lubrication ............ 6-25
Brake fluid replacement ......................... 6-23
Brake light switch adjustment ................. 6-21CCable inspection and lubrication ............ 6-24
Carburetor adjustment ........................... 6-15
Care.........................................................7-1
Changing the coolant ............................. 6-11
Checking the front and
rear brake pads ................................... 6-21
Clutch lever ..............................................3-8
Clutch lever free play adjustment ........... 6-19
Controls/Instruments ................................2-3
Coolant temperature indicator light...........3-2
Cooling system ...................................... 6-10
Cowling and panel removal and
installation .............................................6-5
Cowlings A and B ....................................6-5DDiagnosis device......................................3-5
Dimmer switch .........................................3-6
Drive chain lubrication ............................ 6-24
Drive chain slack adjustment.................. 6-23
Drive chain slack check.......................... 6-23
EEngine break-in ....................................... 5-5
Engine oil ................................................ 6-8
Engine overheating ................................. 6-34
Engine stop switch................................... 3-7FFront brake lever ..................................... 3-9
Front fork adjustment............................. 3-14
Front fork inspection .............................. 6-27
Fuel ....................................................... 3-11
Fuel gauge .............................................. 3-5
Fuel indicator light ................................... 3-3
Fuel tank breather hose
(for Germany only) .............................. 3-12
Fuel tank cap ......................................... 3-10
Fuse replacement.................................. 6-29GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-6
Dimmer switch ................................... 3-6
Engine stop switch ............................. 3-7
Hazard switch .................................... 3-6
Horn switch ........................................ 3-6
Lights switch ...................................... 3-7
Pass switch ........................................ 3-6
Start switch ........................................ 3-7
Turn signal switch .............................. 3-6
Hazard switch .......................................... 3-6
Headlight bulb replacement ................... 6-30
Helmet holder ........................................ 3-13
High beam indicator light ..........................3-2
Horn switch ..............................................3-6IIdentification number records ...................9-1
Idle speed adjustment ............................6-15
Indicator lights ..........................................3-2
Coolant temperature indicator light .....3-2
Fuel indicator light...............................3-3
High beam indicator light ....................3-2
Neutral indicator light ..........................3-2
Turn indicator lights ............................3-2
Inspecting the brake fluid level ...............6-22KKey identification number .........................9-1LLeft view...................................................2-1
Lights switch ............................................3-7
Luggage strap holders ...........................3-17MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2PPanels A and B ........................................6-6
Parking.....................................................5-6
Pass switch ..............................................3-6
Periodic maintenance and lubrication .......6-2
Pre-operation check list ............................4-1
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