2000 YAMAHA TDM 850 bulb

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Tool kit................................................................... 6-1
Periodic maintenance and lubrication ................... 6-2
Cowling and panel removal and installation.......... 6-5
Cowlings A and B ................................................. 6-5
Panels A and B ..................................................... 6-6
Spark plugs........................................................... 6-6
Engine oil .............................................................. 6-8
Cooling system ................................................... 6-10
Changing the coolant .......................................... 6-11
Air filter ............................................................... 6-13
Carburetor adjustment ........................................ 6-15
Idle speed adjustment ........................................ 6-15
Throttle cable free play inspection ...................... 6-16
Valve clearance adjustment ................................ 6-16
Tires .................................................................... 6-17
Clutch lever free play adjustment........................ 6-19
Rear brake pedal height adjustment ................... 6-20
Brake light switch adjustment ............................. 6-21
Checking the front and rear brake pads.............. 6-21
Inspecting the brake fluid level............................ 6-22
Brake fluid replacement ...................................... 6-23Drive chain slack check ...................................... 6-23
Drive chain slack adjustment ............................. 6-23
Drive chain lubrication........................................ 6-24
Cable inspection and lubrication ........................ 6-24
Throttle cable and grip lubrication ...................... 6-25
Brake and shift pedal lubrication ........................ 6-25
Brake and clutch lever lubrication ...................... 6-25
Sidestand lubrication.......................................... 6-26
Rear suspension lubrication............................... 6-26
Front fork inspection ........................................... 6-27
Steering inspection ............................................ 6-27
Wheel bearings .................................................. 6-28
Battery................................................................ 6-28
Fuse replacement .............................................. 6-29
Headlight bulb replacement ............................... 6-30
Tail/brake light bulb replacement ........................ 6-31
Turn signal light bulb replacement...................... 6-32
Troubleshooting .................................................. 6-32
Troubleshooting chart ......................................... 6-33
Engine overheating ............................................ 6-34
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-30
6
EAU00827
Headlight bulb replacementThis motorcycle is equipped with a
quartz bulb headlight. If the headlight
bulb burns out, replace the bulb as fol-
lows:
1. Remove the connectors and the
bulb holder cover.
2. Unhook the bulb holder and re-
move the defective bulb.
EW000119
WARNING
@ Keep flammable products and your
hands away from a bulb while it is
on, as it is hot. Do not touch a bulb
until it cools down. @
3. Put a new bulb into position and
secure it in place with the bulb
holder.
EC000105
CAUTION:@ Avoid touching the glass part of a
bulb. Keep it free from oil; other-
wise, the transparency of the glass,
life of the bulb, and luminous flux
will be adversely affected. If oil gets
on a bulb, thoroughly clean it with a
cloth moistened with alcohol or lac-
quer thinner. @
Specified fuses:
Main fuse: 30 A
Headlight fuse: 15 A
Signaling system fuse: 15 A
Ignition fuse: 10 A
Hazard light fuse: 10 A
Odometer fuse: 5 A
Radiator fan fuse: 7.5 A
1. Bulb holder cover
1. Connector (´ 2)
2. Bulb holder
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-31
64. Install the bulb holder cover and
reconnect the headlight connec-
tors. If the headlight beam adjust-
ment is necessary, ask a Yamaha
dealer to make that adjustment.
EAU01623*
Tail/brake light bulb
replacement1. Remove the screws and the lens.
2. Remove the defective bulb by
pushing it inward and turning it
counterclockwise.
3. Install a new bulb by pushing it in-
ward and turning it clockwise.
4. Install the lens and tighten the
screws.
EC000108
CAUTION:@ Do not over-tighten the screws as
the lens may break. @1. Screw (´ 2)
2. Lens
1. Bulb (´ 2)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
6
EAU01095
Turn signal light bulb
replacement1. Remove the screw and the lens.
2. Remove the defective bulb by
pushing it inward and turning it
counterclockwise.
3. Install a new bulb by pushing it in-
ward and turning it clockwise.
4. Install the lens and tighten the
screw.
EAU01008
TroubleshootingAlthough Yamaha motorcycles receive
a rigid inspection before shipment from
the factory, trouble may occur during
operation.
Any problem in the fuel, compression,
or ignition systems can cause poor
starting and loss of power. The trouble-
shooting chart describes a quick, easy
procedure for making checks.
If your motorcycle requires any repair,
bring it to a Yamaha dealer. The skilled
technicians at a Yamaha dealership
have the tools, experience, and know-
how to properly service your motor-
cycle. Use only genuine Yamaha parts
on your motorcycle. Imitation parts may
look like Yamaha parts, but they are of-
ten inferior. Consequently, they have a
shorter service life and can lead to ex-
pensive repair bills.
1. Screw
2. Lens
1. Bulb
E_4tx_Periodic.fm Page 32 Saturday, October 16, 1999 9:37 AM

SPECIFICATIONS
8-3
8
Maximum load* 203 kg
Air pressure (cold tire)
Up to 90 kg load*
Front 225 kPa (2.25 kg/cm
2, 2.25 bar)
Rear 275 kPa (2.75 kg/cm2, 2.75 bar)
90 kg load ~ maximum
load*
Front 225 kPa (2.25 kg/cm2, 2.25 bar)
Rear 275 kPa (2.75 kg/cm2, 2.75 bar)
High speed riding
Front 225 kPa (2.25 kg/cm2, 2.25 bar)
Rear 275 kPa (2.75 kg/cm2, 2.75 bar)
* Load is total weight of cargo, rider, passenger and accessories.
Wheels
Front
Ty p e C a s t
Size 18 ´ MT3.00
Rear
Ty p e C a s t
Size 17 ´ MT4.00
Brakes
Front
Type Dual disc brake
Operation Right hand operation
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot operation
Fluid DOT 4
Suspension
Front
Ty p e Te l e s c o p i c f o r k
Rear
Type Swingarm
Shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 149 mm
Rear 144 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 23.5 A @ 5,000 r/min
Battery
Type GT12B-4
Voltage, capacity 12 V, 10 AH
Headlight typeQuartz bulb (halogen)
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SPECIFICATIONS
8-4
8
Bulb voltage, wattage ´ quantity
Headlight 12 V, 55 W ´ 2
Auxiliary light 12 V, 5 W ´ 1
Tail/brake light 12 V, 5/21 W ´ 2
Turn signal light 12 V, 21 W ´ 4
Meter light 12 V, 2 W ´ 3
Neutral indicator light 14 V, 1.4 W ´ 1
High beam indicator light 14 V, 1.4 W ´ 1
Turn indicator light 14 V, 1.4 W ´ 2
Coolant temperature
indicator light 14 V, 1.4 W ´ 1
Fuel indicator light 12 V, 2 W ´ 1
Fuses
Main fuse 30 A
Headlight fuse 15 A
Signaling system fuse 15 A
Ignition fuse 10 A
Hazard light fuse 10 A
Odometer fuse 5 A
Radiator fan fuse 7.5 A
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10-INDEXAAir filter .................................................. 6-13
Antitheft alarm (optional) ..........................3-5BBattery ................................................... 6-28
Brake and clutch lever lubrication........... 6-25
Brake and shift pedal lubrication ............ 6-25
Brake fluid replacement ......................... 6-23
Brake light switch adjustment ................. 6-21CCable inspection and lubrication ............ 6-24
Carburetor adjustment ........................... 6-15
Care.........................................................7-1
Changing the coolant ............................. 6-11
Checking the front and
rear brake pads ................................... 6-21
Clutch lever ..............................................3-8
Clutch lever free play adjustment ........... 6-19
Controls/Instruments ................................2-3
Coolant temperature indicator light...........3-2
Cooling system ...................................... 6-10
Cowling and panel removal and
installation .............................................6-5
Cowlings A and B ....................................6-5DDiagnosis device......................................3-5
Dimmer switch .........................................3-6
Drive chain lubrication ............................ 6-24
Drive chain slack adjustment.................. 6-23
Drive chain slack check.......................... 6-23
EEngine break-in ....................................... 5-5
Engine oil ................................................ 6-8
Engine overheating ................................. 6-34
Engine stop switch................................... 3-7FFront brake lever ..................................... 3-9
Front fork adjustment............................. 3-14
Front fork inspection .............................. 6-27
Fuel ....................................................... 3-11
Fuel gauge .............................................. 3-5
Fuel indicator light ................................... 3-3
Fuel tank breather hose
(for Germany only) .............................. 3-12
Fuel tank cap ......................................... 3-10
Fuse replacement.................................. 6-29GGive safety the right of way ..................... 1-1HHandlebar switches ................................. 3-6
Dimmer switch ................................... 3-6
Engine stop switch ............................. 3-7
Hazard switch .................................... 3-6
Horn switch ........................................ 3-6
Lights switch ...................................... 3-7
Pass switch ........................................ 3-6
Start switch ........................................ 3-7
Turn signal switch .............................. 3-6
Hazard switch .......................................... 3-6
Headlight bulb replacement ................... 6-30
Helmet holder ........................................ 3-13
High beam indicator light ..........................3-2
Horn switch ..............................................3-6IIdentification number records ...................9-1
Idle speed adjustment ............................6-15
Indicator lights ..........................................3-2
Coolant temperature indicator light .....3-2
Fuel indicator light...............................3-3
High beam indicator light ....................3-2
Neutral indicator light ..........................3-2
Turn indicator lights ............................3-2
Inspecting the brake fluid level ...............6-22KKey identification number .........................9-1LLeft view...................................................2-1
Lights switch ............................................3-7
Luggage strap holders ...........................3-17MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2PPanels A and B ........................................6-6
Parking.....................................................5-6
Pass switch ..............................................3-6
Periodic maintenance and lubrication .......6-2
Pre-operation check list ............................4-1
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INDEX
RRear brake pedal ..................................... 3-9
Rear brake pedal height adjustment ...... 6-20
Rear shock absorber adjustment ........... 3-15
Rear suspension lubrication................... 6-26
Right view................................................ 2-2SSeat....................................................... 3-12
Shifting .................................................... 5-4
Shift pedal ............................................... 3-8
Sidestand .............................................. 3-17
Sidestand/clutch switch operation
check .................................................. 3-17
Sidestand lubrication ............................. 6-26
Spark plugs ............................................. 6-6
Specifications .......................................... 8-1
Speedometer ........................................... 3-3
Starter (choke) “ ”................................ 3-7
Starting a warm engine ............................ 5-4
Starting the engine .................................. 5-1
Start switch .............................................. 3-7
Steering inspection ................................ 6-27
Storage.................................................... 7-4
Storage compartment ............................ 3-13TTachometer ............................................. 3-4
Tail/brake light bulb replacement ........... 6-31
Throttle cable and grip lubrication .......... 6-25
Throttle cable free play inspection ......... 6-16
Tips for reducing fuel consumption .......... 5-5
Tires ...................................................... 6-17
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-32
Troubleshooting chart ........................... 6-33
Turn indicator lights ................................. 3-2
Turn signal light bulb replacement ......... 6-32
Turn signal switch ................................... 3-6VValve clearance adjustment .................. 6-16
Vehicle identification number................... 9-1WWheel bearings ..................................... 6-28
E_4txIX.fm Page 2 Saturday, October 16, 1999 9:38 AM