7-1
7
EAU01517
7-MOTORCYCLE CARE AND STORAGECareThe exposure of its technology makes a
motorcycle charming but also vulnera-
ble. Although high-quality components
are used, they are not all rust-resistant.
While a rusty exhaust pipe may remain
unnoticed on a car, it does look unat-
tractive on a motorcycle. Frequent and
proper care, however, will keep your
motorcycle looking good, extend its life
and maintain its performance. More-
over, the warranty states that the vehi-
cle must be properly taken care of. For
all these reasons, it is recommended
that you observe the following cleaning
and storing precautions.Before cleaning
1. Cover up the muffler outlets with
plastic bags.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-
ucts onto seals, gaskets, sprock-
ets, the drive chain and wheel
axles. Always rinse the dirt and
degreaser off with water.Cleaning
After normal use
Remove dirt with warm water, a neutral
detergent and a soft clean sponge,
then rinse with plenty of clean water.
Use a tooth or bottle brush for hard-to-
reach parts. Tougher dirt and insects
will come off more easily if the area is
covered with a wet cloth for a few min-
utes before cleaning.
E_4tx_Cleaning.fm Page 1 Saturday, October 16, 1999 9:38 AM
MOTORCYCLE CARE AND STORAGE
7-2
7
ECA00010
CAUTION:@ l
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If you do use such
products for hard-to-remove
dirt, do not leave it on any long-
er than instructed, then thor-
oughly rinse it off with water,
immediately dry the area and
apply a corrosion protection
spray.
l
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use
only a soft, clean cloth or
sponge with mild detergent and
water to clean plastic.
l
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
l
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel bearings,
swingarm bearings, forks and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
l
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure they do not
leave any marks. If the wind-
shield is scratched, use a quali-
ty plastic polishing compound
after washing.
@After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on the
roads in the winter are extremely corro-
sive in combination with water, carry
out the following steps after each ride
in the rain, near the sea or on salt-
sprayed roads. (Salt sprayed in the
winter may remain on the roads well
into spring.)
E_4tx_Cleaning.fm Page 2 Saturday, October 16, 1999 9:38 AM
MOTORCYCLE CARE AND STORAGE
7-5
7a. Remove the spark plug caps and
spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto the
spark plugs and place the spark
plugs on the cylinder head so that
the electrodes are grounded. (This
will limit sparking during the next
step.)
d. Turn the engine over several times
with the starter. (This will coat the
cylinder walls with oil.)
e. Remove the spark plug caps from
the spark plugs, install the spark
plugs and then the spark plug
caps.
EWA00003
WARNING
@ When turning the engine over, be
sure to ground the spark plug elec-
trodes to prevent damage or injury
from sparking. @
6. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
7. Check and, if necessary, correct
the tire air pressure, then raise the
motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
8. Cover up the muffler outlets with
plastic bags to prevent moisture
from entering.9. Remove the battery and fully
charge it. Store it in a cool, dry
place and recharge it once a
month. Do not store the battery in
an excessively cold or warm place
(less than 0 °C or more than
30 °C). For more information, see
“Battery storage” in the chapter
“PERIODIC MAINTENANCE AND
MINOR REPAIRS”.
NOTE:@ Make any necessary repairs before
storing the motorcycle. @
E_4tx_Cleaning.fm Page 5 Saturday, October 16, 1999 9:38 AM
8-1
8
EAU01038
8-SPECIFICATIONSSpecifications
Model TDM850
Dimensions
Overall length 2,165 mm
(for GB, NL, B, F, E, P, I, GR, D,
DK)
2,200 mm (for N, S, SF)
Overall width 790 mm
Overall height 1,285 mm
Seat height 805 mm
Wheelbase 1,475 mm
Ground clearance 165 mm
Minimum turning radius 2,900 mm
Basic weight (with oil and full
fuel tank)
232 kg
Engine
Engine type Liquid cooled 4-stroke, DOHC
Cylinder arrangement Forward inclined parallel
2-cylinder
Displacement 849 cm
3
Bore ´ Stroke 89.5 ´ 67.5 mm
Compression ratio 10.5:1
Starting system Electric starter
Lubrication system Dry sumpEngine oil
Ty p e
Recommended engine oil
classification API Service SE, SF, SG type or
higher
Quantity
Periodic oil change 3.5 L
With oil filter replacement 3.6 L
Total amount 4.2 L
Cooling system capacity
(total amount)
1.7 L
-20˚ -10˚ 0˚
10˚20˚ 30˚
40˚50˚C
SAE 10W/30
SAE 15W/40SAE 20W/40SAE 20W/50
SAE 10W/40
CAUTION:Be sure to use motor oils that do not contain anti-friction
modifiers. Passenger car motor oils (often labeled
“Energy Conserving”) contain anti-friction additives which
will cause clutch and/or starter clutch slippage, resulting in
reduced component life and poor engine performance.
E_4tx_Spec.fm Page 1 Saturday, October 16, 1999 9:38 AM
SPECIFICATIONS
8-3
8
Maximum load* 203 kg
Air pressure (cold tire)
Up to 90 kg load*
Front 225 kPa (2.25 kg/cm
2, 2.25 bar)
Rear 275 kPa (2.75 kg/cm2, 2.75 bar)
90 kg load ~ maximum
load*
Front 225 kPa (2.25 kg/cm2, 2.25 bar)
Rear 275 kPa (2.75 kg/cm2, 2.75 bar)
High speed riding
Front 225 kPa (2.25 kg/cm2, 2.25 bar)
Rear 275 kPa (2.75 kg/cm2, 2.75 bar)
* Load is total weight of cargo, rider, passenger and accessories.
Wheels
Front
Ty p e C a s t
Size 18 ´ MT3.00
Rear
Ty p e C a s t
Size 17 ´ MT4.00
Brakes
Front
Type Dual disc brake
Operation Right hand operation
Fluid DOT 4Rear
Type Single disc brake
Operation Right foot operation
Fluid DOT 4
Suspension
Front
Ty p e Te l e s c o p i c f o r k
Rear
Type Swingarm
Shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 149 mm
Rear 144 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 23.5 A @ 5,000 r/min
Battery
Type GT12B-4
Voltage, capacity 12 V, 10 AH
Headlight typeQuartz bulb (halogen)
E_4tx_Spec.fm Page 3 Saturday, October 16, 1999 9:38 AM
INDEX
RRear brake pedal ..................................... 3-9
Rear brake pedal height adjustment ...... 6-20
Rear shock absorber adjustment ........... 3-15
Rear suspension lubrication................... 6-26
Right view................................................ 2-2SSeat....................................................... 3-12
Shifting .................................................... 5-4
Shift pedal ............................................... 3-8
Sidestand .............................................. 3-17
Sidestand/clutch switch operation
check .................................................. 3-17
Sidestand lubrication ............................. 6-26
Spark plugs ............................................. 6-6
Specifications .......................................... 8-1
Speedometer ........................................... 3-3
Starter (choke) “ ”................................ 3-7
Starting a warm engine ............................ 5-4
Starting the engine .................................. 5-1
Start switch .............................................. 3-7
Steering inspection ................................ 6-27
Storage.................................................... 7-4
Storage compartment ............................ 3-13TTachometer ............................................. 3-4
Tail/brake light bulb replacement ........... 6-31
Throttle cable and grip lubrication .......... 6-25
Throttle cable free play inspection ......... 6-16
Tips for reducing fuel consumption .......... 5-5
Tires ...................................................... 6-17
Tool kit..................................................... 6-1
Troubleshooting .................................... 6-32
Troubleshooting chart ........................... 6-33
Turn indicator lights ................................. 3-2
Turn signal light bulb replacement ......... 6-32
Turn signal switch ................................... 3-6VValve clearance adjustment .................. 6-16
Vehicle identification number................... 9-1WWheel bearings ..................................... 6-28
E_4txIX.fm Page 2 Saturday, October 16, 1999 9:38 AM