EAU00009
TABLE OF CONTENTS
GIVE SAFETY THE RIGHT OF WAY ..................1-1
DESCRIPTION ....................................................2-1
Left view ............................................................. 2-1
Right view...........................................................2-2
Controls/Instruments ..........................................2-3
INSTRUMENT AND CONTROL FUNCTIONS ....3-1
Main switch/steering lock ................................... 3-1
Indicator lights ....................................................3-2
Speedometer......................................................3-2
Handlebar switches ............................................3-2
Clutch lever ........................................................3-4
Shift pedal ..........................................................3-4
Front brake lever ................................................ 3-4
Rear brake pedal................................................ 3-5
Fuel tank cap......................................................3-5
Fuel ....................................................................3-6
Fuel cock ............................................................3-6
Starter (choke) knob...........................................3-7
Seat ....................................................................3-8
Helmet holder .....................................................3-8
Rear shock absorber adjustment .......................3-9
Sidestand ...........................................................3-9
Sidestand/clutch switch operation check ......... 3-10PRE-OPERATION CHECKS ...............................4-1
Pre-operation check list......................................4-1
OPERATION AND IMPORTANT RIDING
POINTS................................................................5-1
Starting the engine .............................................5-1
Starting a warm engine ......................................5-3
Shifting ...............................................................5-4
Recommended shift points
(for Switzerland only) ......................................5-4
Tips for reducing fuel consumption ....................5-5
Engine break-in ..................................................5-5
Parking ...............................................................5-6
PERIODIC MAINTENANCE AND MINOR
REPAIR................................................................6-1
Tool kit................................................................6-1
Periodic maintenance and lubrication chart .......6-2
Panel removal and installation ...........................6-5
Panels A and B ..................................................6-5
Spark plug ..........................................................6-6
Engine oil ...........................................................6-8
Air filter .............................................................6-10
Carburetor adjustment .....................................6-11
Idle speed adjustment ......................................6-11
123
456
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TABLE OF CONTENTS
Throttle cable free play adjustment .................. 6-12
Cam chain adjustment ..................................... 6-12
Valve clearance adjustment ............................. 6-13
Tires ................................................................. 6-13
Wheels ............................................................. 6-15
Clutch lever free play adjustment..................... 6-16
Front brake lever free play adjustment ............ 6-16
Rear brake pedal height and free play
adjustment .................................................... 6-17
Brake light switch adjustment .......................... 6-18
Checking the front brake pads and
rear brake shoes .......................................... 6-19
Inspecting the brake fluid level......................... 6-20
Brake fluid replacement ................................... 6-20
Drive chain slack check ................................... 6-21
Drive chain slack adjustment ........................... 6-22
Drive chain lubrication...................................... 6-23
Cable inspection and lubrication ...................... 6-23
Throttle cable and grip lubrication .................... 6-23
Brake and shift pedal lubrication ...................... 6-24
Brake and clutch lever lubrication .................... 6-24
Center and sidestand lubrication ..................... 6-24
Front fork inspection ........................................ 6-25
Steering inspection .......................................... 6-26
Wheel bearings ................................................ 6-26
Battery.............................................................. 6-26
Fuse replacement ............................................ 6-28
Headlight bulb replacement ............................. 6-29Turn signal and tail/brake light bulb
replacement.................................................. 6-30
Front wheel removal ........................................ 6-30
Front wheel installation .................................... 6-31
Rear wheel removal ......................................... 6-32
Rear wheel installation ..................................... 6-33
Troubleshooting ............................................... 6-33
Troubleshooting chart ...................................... 6-34
MOTORCYCLE CARE AND STORAGE ............. 7-1
Care ................................................................... 7-1
Storage .............................................................. 7-4
SPECIFICATIONS ............................................... 8-1
Specifications ..................................................... 8-1
How to use the conversion table ........................ 8-5
CONSUMER INFORMATION.............................. 9-1
Identification number records............................. 9-1
Key identification number................................... 9-1
Vehicle identification number ............................. 9-1
Model label......................................................... 9-2
789
E_3mw.book Page 2 Monday, February 5, 2001 9:54 AM
DESCRIPTION
2-3
2
Controls/Instruments1. Clutch lever (page 3-4)
2. Left handlebar switches (page 3-2)
3. Speedometer (page 3-2)
4. Front brake fluid reservoir (page 6-20)5. Right handlebar switches (page 3-3)
6. Front brake lever (page 3-4)
7. Throttle grip (page 6-12)
8. Main switch/steering lock (page 3-1)
E_3mw.book Page 3 Monday, February 5, 2001 9:54 AM
3-1
3
EAU00027
3-INSTRUMENT AND CONTROL FUNCTIONS
EAU00029*
Main switch/steering lockThe main switch controls the ignition
and lighting systems. Its operation is
described below.
EAU00036
ON
Electrical circuits are switched on. The
engine can be started. The key cannot
be removed in this position.
EAU00038
OFF
All electrical circuits are switched off.
The key can be removed in this posi-
tion.
EAU00040
LOCK
The steering is locked in this position
and all electrical circuits are switched
off. The key can be removed in this po-
sition.
To lock the steering, turn the handle-
bars all the way to the left. While push-
ing the key into the main switch, turn it
from “OFF” to “LOCK” and remove it.
To release the lock, turn the key to
“OFF” while pushing.
EW000016
WARNING
@ Never turn the key to “OFF” or
“LOCK” when the motorcycle is
moving. The electrical circuits will
be switched off which may result in
loss of control or an accident. Be
sure the motorcycle is stopped be-
fore turning the key to “OFF” or
“LOCK”. @1. Push
2. Turn
E_3mw.book Page 1 Monday, February 5, 2001 9:54 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
10
*Wheels• Check runout, spoke tightness and for damage.
• Tighten spokes if necessary.ÖÖÖÖ
11*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖÖÖ
12*Wheel bearings• Check bearing for looseness or damage.ÖÖÖÖ
13*Swingarm• Check operation and for excessive play.ÖÖÖÖ
14 Drive chain• Check chain slack.
• Make sure that the rear wheel is properly aligned.
• Clean and lubricate.Every 1,000 km and after washing
the motorcycle or riding in the rain.
15*Steering bearings• Check bearing play and steering for roughness.ÖÖÖÖÖ
• Lubricate with lithium-soap-based grease. Every 24,000 km
16*Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.ÖÖÖÖ Ö
17 Sidestand, centerstand• Check operation.
• Lubricate.ÖÖÖÖ Ö
18*Sidestand switch• Check operation.ÖÖÖÖÖ Ö
19*Front fork• Check operation and for oil leakage.ÖÖÖÖ
20*Shock absorber
assemblies• Check operation and shock absorbers for oil leakage.ÖÖÖÖ
21*Carburetor• Check starter (choke) operation.
• Adjust engine idling speed.ÖÖÖÖÖ Ö
22 Engine oil• Change.ÖÖÖÖÖ Ö
23 Engine oil filter element•Clean.ÖÖÖ
24*Front and rear brake
switches• Check operation.ÖÖÖÖÖ Ö
25 Moving parts and cables• Lubricate.ÖÖÖÖ Ö NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
1 6 12 18 24
E_3mw.book Page 3 Monday, February 5, 2001 9:54 AM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-26
6
EAU00794
Steering inspectionPeriodically inspect the condition of the
steering. Worn out or loose steering
bearings may be dangerous. Place a
stand under the engine to raise the
front wheel off the ground. Hold the
lower end of the front forks and try to
move them forward and backward. If
any free play can be felt, ask a Yamaha
dealer to inspect and adjust the steer-
ing. Inspection is easier if the front
wheel is removed.
EW000115
WARNING
@ Securely support the motorcycle so
there is no danger of it falling over. @
EAU01144
Wheel bearingsIf there is play in the front or rear wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer in-
spect the wheel bearings.
EAU01647
BatteryRemove panel A. (See page 6-5 for re-
moval and installation procedures.)
Check the level of the battery electro-
lyte and make sure that the terminals
are tight. Fill with distilled water if the
electrolyte level is low.1. Maximum level mark
2. Minimum level mark
E_3mw.book Page 26 Monday, February 5, 2001 9:54 AM
9-1
9
EAU01039
9-CONSUMER INFORMATION
EAU02944
Identification number recordsRecord the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided for assistance when ordering
spare parts from a Yamaha dealer or
for reference in case the vehicle is sto-
len.
1. KEY IDENTIFICATION NUMBER:CA-02E2. VEHICLE IDENTIFICATION
NUMBER:CA-02E3. MODEL LABEL INFORMATION:CA-01EEAU01041
Key identification numberThe key identification number is
stamped on the key tag. Record this
number in the space provided and use
it for reference when obtaining a new
key.
EAU01043
Vehicle identification numberThe vehicle identification number is
stamped into the steering head pipe.
Record this number in the space pro-
vided.NOTE:@ The vehicle identification number is
used to identify your motorcycle and
may be used to register your motor-
cycle with the licensing authority in
your state. @
1. Key identification number
1. Vehicle identification number
E_3mw.book Page 1 Monday, February 5, 2001 9:54 AM