Page 23 of 78

4-1
4
EAU01114
4-PRE-OPERATION CHECKS
Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate
quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or
loss of tire pressure could have serious consequences. Therefore, it is very important that, in addition to a thorough visual in-
spection, you check the following points before each ride.
EAU00340
PRE-OPERATION CHECK LIST
ITEM CHECKS PAGE
Front brake• Check operation, free play, fluid level and fluid leakage.
• Fill with DOT 4 (or DOT 3) brake fluid if necessary.
6-16 ~ 6-20
Rear brake• Check operation, condition and free play.
• Adjust if necessary.
Clutch• Check operation, condition and free play.
• Adjust if necessary.6-16
Throttle grip and housing• Check for smooth operation.
• Lubricate if necessary.6-23
Engine oil• Check oil level.
• Fill with oil if necessary.6-8 ~ 6-9
Drive chain• Check chain slack and condition.
• Adjust if necessary.6-21 ~ 6-23
Wheels and tires• Check tire pressure, wear, damage and spoke tightness.
• Tighten spokes if necessary.6-13 ~ 6-15, 6-30 ~ 6-33
Control and meter cables• Check for smooth operation.
• Lubricate if necessary.6-23
Brake and shift pedal
shafts• Check for smooth operation.
• Lubricate if necessary.6-24
Brake and clutch lever
pivots• Check for smooth operation.
• Lubricate if necessary.6-24
E_3mw.book Page 1 Monday, February 5, 2001 9:54 AM
Page 38 of 78

PERIODIC MAINTENANCE AND MINOR REPAIR
6-8
6
EAU01093*
Engine oilOil level inspection
1. Place the motorcycle on the cen-
terstand. Warm up the engine for
several minutes.NOTE:@ Be sure the motorcycle is positioned
straight up when checking the oil level.
A slight tilt toward the side can result in
false readings. @
2. With the engine stopped, check
the oil level through the level win-
dow located at the lower part of
the right side crankcase cover.NOTE:@ Wait a few minutes until the oil level
settles before checking. @3. The oil level should be between
the maximum level and minimum
level marks. If the level is low, fill
the engine with sufficient oil to
raise it to the specified level.Engine oil replacement and oil filter
element cleaning
1. Warm up the engine for a few min-
utes.
2. Stop the engine. Place an oil pan
under the engine and remove the
oil filler cap.
3. Remove the drain bolt and drain
the oil.
EC000070*
CAUTION:@ When removing the oil drain bolt,
the O-ring, compression spring, and
oil strainer will fall out. Take care not
to lose these parts. @
1. Oil level window
2. Maximum level mark
3. Minimum level mark
1. Engine oil drain bolt A
E_3mw.book Page 8 Monday, February 5, 2001 9:54 AM
Page 39 of 78

PERIODIC MAINTENANCE AND MINOR REPAIR
6-9
6 4. Remove the filter cover screws,
drain bolt and the oil filter cover
and oil filter.
5. Clean the oil filter and strainer with
solvent. Replace if necessary.
6. Check the O-rings. If damaged, re-
place it.
7. Install the drain bolt, filter cover
screws and drain bolt. Then tight-
en to the specified torque.
NOTE:@ Make sure the O-ring is seated proper-
ly. @
EC000071*
CAUTION:@ Before reinstalling the oil drain bolt,
do not forget to install the O-ring,
compression spring, and oil strainer
in position. @8. Fill engine with oil. Install the oil fill-
er cap and tighten.
EC000066
CAUTION:@ l
Do not put in any chemical addi-
tives. Engine oil also lubricates
the clutch and additives could
cause clutch slippage.
l
Be sure no foreign material en-
ters the crankcase.
@9. Start the engine and warm up for a
few minutes. While warming up,
check for oil leakage. If oil leakage
is found, stop the engine immedi-
ately and check for the cause.
10. Stop the engine and check the oil
level.
1. Filter cover screw (´ 2)
2. Engine oil drain bolt B
Tightening torque:
Drain bolt A:
43 Nm (4.3 m·kg)
Filter cover screw:
7 Nm (0.7 m·kg)
Drain bolt B:
10 Nm (1.0 m·kg)
Recommended oil:
See page 8-1.
Oil quantity:
Total amount:
1.3 L
Periodic oil change:
1.0 L
With oil filter replacement:
1.1 L
E_3mw.book Page 9 Monday, February 5, 2001 9:54 AM
Page 50 of 78

PERIODIC MAINTENANCE AND MINOR REPAIR
6-20
6
EAU00732
Inspecting the brake fluid
levelInsufficient brake fluid may let air enter
the brake system, possibly causing the
brakes to become ineffective.
Before riding, check that the brake fluid
is above the minimum level and fill
when necessary.
Observe these precautions:l
When checking the fluid level,
make sure the top of the master
cylinder is level by turning the han-
dlebars.
l
Use only the designated quality
brake fluid. Otherwise, the rubber
seals may deteriorate, causing
leakage and poor brake perfor-
mance.
NOTE:@ If DOT 4 is not available, DOT 3 can be
used. @l
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor brake performance.
l
Be careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
l
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
l
Have a Yamaha dealer check the
cause if the brake fluid level goes
down.
EAU00742
Brake fluid replacementThe brake fluid should be replaced only
by trained Yamaha service personnel.
Have the Yamaha dealer replace the
following components during periodic
maintenance or when they are dam-
aged or leaking:l
oil seals (every two years)
l
brake hoses (every four years)
1. Minimum level mark
Recommended brake fluid: DOT 4
E_3mw.book Page 20 Monday, February 5, 2001 9:54 AM
Page 55 of 78
PERIODIC MAINTENANCE AND MINOR REPAIR
6-25
6
EW000114
WARNING
@ If the center and/or sidestand does
not move smoothly, consult a
Yamaha dealer. @
EAU02939
Front fork inspectionVisual check
EW000115
WARNING
@ Securely support the motorcycle so
there is no danger of it falling over. @Check for scratches or damage on the
inner tube and excessive oil leakage
from the front fork.
Operation check
1. Place the motorcycle on a level
place.
2. Hold the motorcycle in an upright
position and apply the front brake.
3. Push down hard on the handle-
bars several times and check if the
fork rebounds smoothly.
EC000098
CAUTION:@ If any damage or unsmooth move-
ment is found with the front fork,
consult a Yamaha dealer. @
E_3mw.book Page 25 Monday, February 5, 2001 9:54 AM
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-27
6
EC000099
CAUTION:@ When inspecting the battery, be
sure the breather hose is routed cor-
rectly. If the breather hose is posi-
tioned in such a way as to cause
battery electrolyte or gas to exit
onto the frame, structural and cos-
metic damage to the motorcycle can
occur. @
EW000116
WARNING
@ Battery electrolyte is poisonous and
dangerous, causing severe burns,
etc. It contains sulfuric acid. Avoid
contact with skin, eyes or clothing.
ANTIDOTE:l
EXTERNAL: Flush with water.
l
INTERNAL: Drink large quanti-
ties of water or milk. Follow with
milk of magnesia, beaten egg,
or vegetable oil. Call a physi-
cian immediately.
l
EYES: Flush with water for
15 minutes and get prompt
medical attention.
Batteries produce explosive gases.
Keep sparks, flame, cigarettes etc.,
away. Ventilate when charging or
using in an enclosed space. Always
shield your eyes when working near
batteries.
KEEP OUT OF REACH OF CHIL-
DREN.
@
Replenishing the battery fluid
A poorly maintained battery will cor-
rode and discharge quickly. The bat-
tery fluid should be checked at least
once a month. The level should be be-
tween the minimum level and maxi-
mum level marks. Use only distilled
water if refilling is necessary.
EC000100
CAUTION:@ Normal tap water contains minerals
which are harmful to a battery;
therefore, refill only with distilled
water. @
EW000117
WARNING
@ Take care not to spill battery fluid on
the chain. Battery fluid may weaken
the chain causing shorter chain life
and possibly result in an accident. @
E_3mw.book Page 27 Monday, February 5, 2001 9:54 AM