1
2
3
4
5
6
7
8
9
TABLE OF CONTENTS
Checking and lubricating the
centerstand and
sidestand.........................6-21
Checking the front fork .......6-22
Checking the steering........ 6-22
Checking the wheel
bearings ...........................6-23
Battery................................6-23
Replacing the fuses............6-25
Replacing a headlight bulb .. 6-26
Replacing the tail/brake light
bulb..................................6-27
Replacing a front turn signal light
bulb..................................6-28
Rear turn signal light bulb ... 6-28
Troubleshooting..................6-29
Troubleshooting chart .........6-30
SCOOTER CARE AND STOR-
AGE ........................................ 7-1
Care...................................... 7-1
Storage ................................. 7-3SPECIFICATIONS................. 8-1
CONSUMER INFORMATION 9-1
Identification numbers .......... 9-1
5ML-F8199-E0ch0.pmd2003/12/12, 16:02 6
6-25
1
2
3
4
5
6
7
8
9
PERIODIC MAINTENANCE AND MINOR REPAIR
ZAUM00**
1
1. BatteryTo install the battery
1. Connect the battery couplers, and
then place the battery in the origi-
nal position.
2. Install the battery holder bracket by
installing the bolt.
3. Install the panel by installing the
screw.
4. Fully charge the battery before in-
stallation.
EAUT1431
Replacing the fusesThe main fuse box is located behind
panel B. (See page 6-6.)ZAUM00**
1
1. Main fuseThe fuse block, which contains the fuses
for the individual circuits, is located in
the storage compartment. (See page 3-
8.)
ZAUM00**
1
2
3
4
5
6
1. Lid
2. Fuse box
3. Carburetor heater fuse
4. Ignition fuse
5. Headlight fuse
6. Signaling system fuseIf a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.
5ML-F8199-E0ch6re.pmd2003/12/12, 16:04 25
6-26
1
2
3
4
5
6
7
8
9
PERIODIC MAINTENANCE AND MINOR REPAIR
Specified fuses:
Main fuse:
30 A
Headlight fuse:
15 A
Signaling system fuse:
15 A
Ignition fuse:
7.5 A
Carburetor heater fuse:
7.5 A
ECA10640
cCDo not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire.3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again,
have a Yamaha dealer check the
electrical system.
EAU23710
Replacing a headlight bulbThis model is equipped with quartz bulb
headlights. If a headlight bulb burns out,
replace it as follows.
1. Place the vehicle on the
centerstand.
2. Remove panel B. (See page 6-6.)
3. Disconnect the headlight coupler,
and then remove the bulb cover.ZAUM00**
1
1. Bulb cover4. Unhook the headlight bulb holder,
and then remove the defective bulb.
ZAUM00**
1
1. Headlight bulb holder
EWA10790
wHeadlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down.5. Place a new headlight bulb into po-
sition, and then secure it with the
bulb holder.
ECA10660
cCDo not touch the glass part of the
headlight bulb to keep it free from oil,
otherwise the transparency of the
glass, the luminosity of the bulb, and
5ML-F8199-E0ch6re.pmd2003/12/12, 16:04 26
8-3
1
2
3
4
5
6
7
8
9
SPECIFICATIONS
FusesMain fuse
30.0 A
Headlight fuse
15.0 A
Signaling system fuse
15.0 A
Ignition fuse
7.5 A
Carburetor heater fuse
7.5 A
5ML-F8199-E0ch8re.pmd2003/12/12, 16:04 3
1
2
3
4
5
6
7
8
9
INDEXAAcceleration and deceleration.................. 5-2
Air filter and V-belt case air filter
elements................................................6-11BBattery.....................................................6-23
Brake fluid level, checking ......................6-19
Brake fluid, changing ..............................6-20
Brake lever, front ...................................... 3-4
Brake lever, rear....................................... 3-4
Brake levers, lubricating.........................6-21
Brake pads and shoes, checking..........6-18
Braking...................................................... 5-2CCables, checking and lubricating ...........6-20
Carburetor,adjusting...............................6-13
Catalytic converter................................... 3-6
Centerstand and sidestand, checking and lu-
bricating.................................................6-21DDimmer switch.......................................... 3-4EEngine break-in ......................................... 5-3
Engine oil and oil strainer .......................... 6-8FFinal transmission oil ..............................6-10
Front brake lever free play, checking....6-17
Fuel........................................................... 3-6
Fuel consumption, tips for reducing ......... 5-3
Fuel gauge ................................................ 3-3
Fuel tank cap ............................................ 3-5
Fuses, replacing.....................................6-25
HHandlebar switches.................................. 3-3
Headlight bulb, replacing........................6-26
Helmet holder............................................ 3-8
High beam indicator light .......................... 3-2
Horn switch............................................... 3-4IIdentification numbers.............................. 9-1
Indicator lights........................................... 3-2KKey identification number......................... 9-1
Kickstarter................................................ 3-7LLuggage hook........................................... 3-9MMain switch/steering lock......................... 3-1
Model label................................................ 9-2PPanels, removing and installing................ 6-6
Parking...................................................... 5-4
Part locations............................................ 2-1
Periodic maintenance and lubrication
chart ........................................................ 6-3
Pre-operation check list........................... 4-2
Rear brake lever free play, adjusting .....6-18SSafe-riding points...................................... 1-4
Safety information..................................... 1-1
Seat ........................................................... 3-7
Sidestand................................................3-10
Sidestand switch operation check .........3-10Spark plug, checking................................ 6-7
Specifications............................................ 8-1
Speedometer unit..................................... 3-3
Start switch............................................... 3-4
Starting a cold engine ............................... 5-1
Starting off ................................................. 5-2
Storage...................................................... 7-3
Storage compartment............................... 3-8
TTail/brake light bulb, replacing ................6-27
Throttle cable free play, adjusting..........6-14
Throttle grip and cable, checking and lubricat-
ing ..........................................................6-21
Tires........................................................6-15
Tool kit ....................................................... 6-1
Troubleshooting......................................6-29
Troubleshooting chart.............................6-30
Turn signal indicator light.......................... 3-2
Turn signal light bulb (front), replacing ...6-28
Turn signal switch ..................................... 3-4VValve clearance, adjusting ......................6-14
Vehicle identification number .................... 9-1WWheel bearings, checking ......................6-23
Wheels....................................................6-17
5ML-F8199-E0idx.pmd2003/12/12, 16:06 1