The temperature grades are AA (the highest), A, B, and C, representing the tire's resistance to the generation of heat
and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel.
Sustained high temperature can cause the material of the tire to degenerate and reduce tire life, and excessive
temperature can lead to sudden tire failure. The grade C corresponds to a level of performance which all passenger car
tires must meet under the Federal Motor Safety Standard No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the minimum required by law.WARNING!
The temperature grade for this tire is established for a tire that is properly inflated and not overloaded. Excessive
speed, underinflation, or excessive loading, either separately or in combination, can cause heat buildup and possible
tire failure.
pg. 80 Spare tire
Special Spare
The spare tire in your car is called a "Special Spare". It has the following designation: 124/90 R15 96M.
Recommended tire pressure (see decal on the inside of the fuel filler door) should be maintained irrespective of which
position on the car the Special Spare tire is used on.
In the event of damage to this tire, a new one can be purchased from your Volvo retailer.WARNING!
Current legislation prohibits the use of the "Special Spare" tire other than as a temporary replacement for a punctured
tire. In other words, it must be replaced as soon as possible by a standard tire. Roadholding, etc., may be affected
with the "Special Spare" in use. Do not, therefore, exceed 50 mph (80 km/h).
CAUTION: The car must not be driven with wheels of different dimensions or with a spare tire other than the one that
came with the car. The use of different size wheels can seriously damage your car's transmission.
CAUTION: We recomend that you switch the DSA system off whenever you use the "Special Spare" tire that does
not match the diameter of your other tires. See page 28
.
ProCarManuals.com
2 0 0 0
VOLVO
S & V 40
Chapter 6 - In case of an emergency
pg. 81 In case of an emergency
In case of an emergency
Even if you maintain your car in good running condition, there is always the possibility that something might go wrong
and prevent you from driving, such as a punctured tire, blown fuse or bulb, etc. For additional information, see section
"ON CALL Road Assistance". Tool kit, Jack
82
Changing a wheel83
Replacing bulbs85
Replacing fuses91
Replacing wiper blades94
In case of emergency96
Manually closing the sun roof96
pg. 82 Tool kit, Jack
Tool kit and jack
The tool kit and jack are under the carpet in the cargo space floor, next to the spare wheel.
Contents of tool kit
1. Combined screwdriver/socket wrench
2. Lug wrench
3. Crank (for the jack)
4. Gloves
ProCarManuals.com
The screwdriver is combined with the socket wrench. The tools can be alternated by pulling the shaft out of the handle
and reinserting the opposite end of the shaft into the handle.
Removing the jack
Take the spare wheel out.
Tighten the jack slightly by turning the axle (1) and remove it from the retaining clip.
Replacing the jack
Put the jack in the clip and turn axle (1) until the jack is securely in place.
Replace the tools in the same place.
CAUTION:
· The car must not be driven with wheels of different dimensions or with a spare tire other than the one that came with
the car. The use of different size wheels can seriously damage your car's transmission.
· Correct tightening torque on wheel bolts must be observed. The wheel bolts should never be greased or lubricated.
Extended, chromed wheel bolts must not be used with steel rims, as they make it impossible to fit the hub caps.WARNING!
· The jack (see the following pages) must be correctly placed in the jack attachment.
· Be sure the jack is on a firm, level, non-slippery surface.
· Never allow any part of your body to be extended under a car supported by a jack.
· Use the jack intended for the car when replacing a wheel. For any other job, use stands to support the side of the
car being worked on.
· Apply the parking brake and put the gear selector in position P.
· Block the wheels standing on the ground, use rigid wooden blocks or large stones.
· The jack should be kept well-greased.
· Use gloves
pg. 83 Wheel changing
ProCarManuals.com
Changing a wheel
· Engage the parking brake.
· Put the gear selector in (P)ark.
· Get all the passengers to move to a safe place outside the car.
· Close all doors.
· Block the wheels remaining on the ground with wooden blocks, stones or something similar.
· Pull the wheel cover off the wheel (steel rims) or use the flat end of the lug wrench in the tool kit (1) (alloy rims) and
twist it to loosen the wheel cap (2).
· With the car still on the ground, use the lug wrench to loosen the wheel bolts 1/2 1 turn. Turn the bolts
counterclockwise to loosen. Press the lug wrench with your foot to loosen the bolts if necessary (3).
pg. 84 Wheel changing
Attaching the jack
There are two jack attachment points located on each side of the car. These attachment points are marked by arrows on
the outside of the cover over the bottom sill (see illustration).
Check that the doors are closed and stay closed all the time the car is jacked up.
· Position the jack under the two notches closest to the wheel to be changed (1).
ProCarManuals.com
· Attach the crank to the jack (C).
· Attach the lug wrench (D) to the crank.
· Raise the jack by cranking it clockwise. Be sure the jack engages the attachment point correctly.
The base of the jack must be flat on a level, firm, non-slippery surface. Before raising the car, check that the
jack is still correctly positioned in the attachment point.
· Raise the car until the wheel to be changed is lifted off the ground.
· Unscrew the wheel bolts completely and carefully remove the wheel so as not to damage the thread on the studs.WARNING!
The jack must be correctly placed in the jack attachment.
Installing the wheel
Clean the contact surfaces on the wheel and
hub. Lift the wheel and place it on the hub. Install the wheel bolts crosswise and tighten by turning lightly clockwise.
Lower the vehicle to the ground and alternately tighten the bolts to 81 ft. lbs. (110 Nm). Install the wheel cap (where
applicable).
pg. 85 Replacing bulbs
Remove cover
Removing high/low beam headlight bulbs
· Switch off the ignition
· Turn the light switch off and open the hood.
· Lift the tab (A) to release (B) the hard plastic cover above the headlight unit and remove it.
· Pull off the rubber cover from the rear of the bulb unit to be replaced.
· Release the retaining spring and withdraw the connector/bulb from the headlight unit. Pull the bulb out of the
ProCarManuals.com
· Tar spots can be removed with kerosene or tar remover after the car has been washed.
· A stiff-bristle brush and lukewarm soapy water can be used to clean the wiper blades. Frequent cleaning improves
visibility considerably.
· Wash off the dirt from the underside (wheel housings fenders, etc.).
· In areas of high industrial fallout, more frequent washing is recommended.
CAUTION: During high pressure washing, the spray mouthpiece must never be closer to the vehicle than 13" (30
cm). Do not spray into the locks.
· When washing or steam cleaning the engine, avoid spraying water or steam directly on the electrical components or
toward the rear side of the engine.
· After cleaning the engine, the spark plug wells should be inspected for water and blown dry if necessary.
Suitable detergents
Special car washing detergents should be used. A suitable mixture is about 2.5 fl. oz. (8.5 cl) of detergent to 2.6 US
gal. (10 liters) of warm water. After washing with a detergent the car should be well rinsed with clean water.
WARNING!
· When the car is driven immediately after being washed, apply the brakes several times in order to remove any
moisture from the brake linings.
· Engine cleaning agents should not be used when the engine is warm. This may constitute a fire risk.
NOTE: When washing the car, remember to remove dirt from the drain holes in the doors and sills. Bumpers: Wash
the bumpers with the same cleaning agent used on the rest of the car. Never clean the bumpers with gasoline or paint
thinner. Difficult spots can be removed with denatured alcohol. To avoid scratches, do not dry the bumpers with paper.
pg. 100 Automatic car washing, Polishing and waxing
Automatic washing simple and quick
Brushless car washes are recommended. An automatic wash is a simple and quick way to clean your car, but it is
worth remembering that it may not be as thorough as when you yourself go over the car with sponge and water.
Keeping the underbody clean is most important, especially in the winter. Some automatic washers do not have
facilities for washing the underbody.
Before driving into an automatic wash, make sure that side view mirrors, auxiliary lamps, etc., are secure, otherwise
there is risk of the machine dislodging them. You should also lower the antenna (sedans).
We do NOT recommend washing your car in an automatic wash during the first six months (because the paint
will not have hardened sufficiently).
Polishing and waxing
Normally, polishing is not required during the first year after delivery, however, waxing is recommended.
ProCarManuals.com
Coolant: Volvo original coolant/antifreeze
Capacity: 6 US qts. (5.7 liters)
Fuel system
The engine is equipped with a multipoint fuel injection system.
Distributor ignition system
Firing order: 13-4-2
Distributor ignition setting: Not adjustable
Spark plugs: Champion RC8PYP or equivalent
Spark plug gap: 0.03" (0.75 mm)
Tightening torque: 18.4 ft. lbs. (25 Nm)WARNING!
The distributor ignition system operates at very high voltages. Special safety precautions must be followed to
prevent injury. Always turn the ignition off when:
· Replacing distributor ignition components e.g. plugs, coil, etc.
· Do not touch any part of the distributor ignition system while the engine is running. This may result in unintended
movements and body injury.
All specifications are subject to change without notice.
Replacing spark plugs
The spark plugs should be changed according to your service program in your Warranty booklet. However, city
driving or fast highway driving may necessitate changing after 15,000 miles (24,000 km) of driving. When installing
new plugs, be sure to fit the right type and use correct torque, see "Specifications". When changing the plugs, check
that the suppressor connectors are in good condition. Cracked or damaged connectors should be replaced. When
changing the spark plugs, clean the terminals and the rubber seals.
Front suspension
Spring strut suspension with integrated shock absorbers and control arms linked to the support frame. Powerassisted
rack and pinion steering. Safety type steering column.
The alignment specifications apply to a car at curb weight (without passengers or cargo).
Toe-in measured on the wheel rims: 2,1 mm + - 0,7 mm
Toe-in measured on tire sides: 2,6 mm + - 0,8 mm
Rear suspension
Multilink individual rear wheel suspension with longitudinal support arms, double link arms and track rods.
ProCarManuals.com
DimensionsLength S40/V40 176.4 in. (448 cm)
Width S40/V40 67.7 in. (172 cm)
Height S40/V40 55.5 in. (141 cm)
Wheel base S40/V40 100.4 in. (255 cm)
Track, front S40/V40 57.1 in. (145 cm)
Track, rear S40/V40 57.9 in. (147 cm)
Turning circle: S40/V40 34.1 ft. (11.2 m)
Cargo capacity: S40 (rear seat up) 39.8 in. (101 cm)
S40 (rear seat down) 68.5 in. (174 cm)
V40 (rear seat up) 40.2 in. (102 cm)
V40 (rear seat down) 68.9 in. (175 cm)
Max width of load opening 27.6 in. (67 cm)
Max height of load opening 20.1 in. (51 cm)
Weights Gross Vehicle Weight (GVW):
S40 4180 lbs (1896 kg)
V40 4340 lbs (1969 kg)
Capacity Weight:
S40 841 lbs (382 kg)
V40 837 lbs (380 kg)
Permissible axle weight, front:
S40 2093 lbs (950 kg)
V40 2093 lbs (950 kg)
Permissible axle weight, rear:
S40 1885 lbs (856 kg)
V40 1916 lbs (870 kg)
Permissible axle weight total:
S40 3921 lbs (1780 kg)
V40 3964 lbs (1800 kg)
Curb weight:
S40 2996 lbs (1360 kg)
V40 3040 lbs (1380 kg)
The max permissible axle loads or the gross vehicle weight must not be exceeded.
Max roof load * 220 lbs (100 kg)
Max trailer weight
(w/o brakes) 1100 lbs (500 kg)
(with brakes) 2000 lbs (908 kg)
Max tongue weight ** 110 lbs (50 kg)
ProCarManuals.com