ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-11
1. CUSTOMER COMPLAINT ANALYSIS
Record details of the problem (failure, complaint) and how it occurred as described by the customer. For this
purpose, use of such an inspection form will facilitate collecting information to the point required for proper
analysis and diagnosis.
2. DIAGNOSTIC TROUBLE CODE (DTC) / FREEZE FRAME DATA CHECK, RECORD AND
CLEARANCE
First, check DTC (including pending DTC), referring to “DTC check” section. If DTC is indicated, print it and
freeze frame data or write them down and then clear them by referring to “DTC clearance” section. DTC indi-
cates malfunction that occurred in the system but does not indicate whether it exists now or it occurred in the
past and the normal condition has been restored now. To check which case applies, check the symptom in
question according to Step 4 and recheck DTC according to Step 5.
Attempt to diagnose a trouble based on DTC in this step only or failure to clear the DTC in this step will lead
to incorrect diagnosis, trouble diagnosis of a normal circuit or difficulty in troubleshooting.
NOTE:
If only Automatic transmission DTCs (P0705 / P0720 / P0753 / P0758 / P0751 / P0756) or Immobilizer
DTCs (P1620 – P1623) are indicated in this step, perform trouble diagnosis according to “Diagnosis”
in Section 7B or Section 8G.
3. and 4. VISUAL INSPECTION
As a preliminary step, be sure to perform visual check of the items that support proper function of the engine
referring to “Visual Inspection” section.
5. TROUBLE SYMPTOM CONFIRMATION
Based on information obtained in Step 1 Customer complaint analysis and Step 2 DTC / freeze frame data
check, confirm trouble symptoms. Also, reconfirm DTC according to “DTC Confirmation Procedure” described
in each DTC Diagnosis section.
6. and 7. RECHECKING AND RECORD OF DTC / FREEZE FRAME DATA
Refer to “DTC check” section for checking procedure.
8. ENGINE BASIC INSPECTION AND ENGINE DIAGNOSIS TABLE
Perform basic engine check according to the “Engine Basic Inspection Flow Table” first. When the end of the
flow table has been reached, check the parts of the system suspected as a possible cause referring to ENGINE
DIAGNOSIS FLOW TABLE and based on symptoms appearing on the vehicle (symptoms obtained through
steps of customer complaint analysis, trouble symptom confirmation and / or basic engine check) and repair
or replace faulty parts, if any.
9. TROUBLESHOOTING FOR DTC (See each DTC Diag. Flow Table)
Based on the DTC indicated in Step 5 and referring to the applicable DTC diag. flow table in this section, locate
the cause of the trouble, namely in a sensor, switch, wire harness, connector, actuator, ECM (PCM) or other
part and repair or replace faulty parts.
10. CHECK FOR INTERMITTENT PROBLEM
Check parts where an intermittent trouble is easy to occur (e.g., wire harness, connector, etc.), referring to
“INTERMITTENT AND POOR CONNECTION” in Section 0A and related circuit of DTC recorded in Step 2.
11. FINAL CONFIRMATION TEST
Confirm that the problem symptom has gone and the engine is free from any abnormal conditions. If what has
been repaired is related to the DTC, clear the DTC once, perform DTC confirmation procedure and confirm
that no DTC is indicated.
ENGINE GENERAL INFORMATION AND DIAGNOSIS (TBI FOR G10) 6-17
DTC
NO.DETECTING ITEMDETECTING CONDITION
(DTC will set when detecting:)MIL
P0705Transmission range sensor (switch)
circuit malfunction (A / T)No signal or multiple signals inputted with
shifted in “D” range1 driving
cycle
P0720Output speed sensor circuit
malfunction (A / T)No signal while running vehicle with “D” or
“2” range.1 driving
cycle
P0751Shift solenoid A (#1) performance
or stuck offWhile running in “D” range, engine speed as
compared to vehicle speed is higher or2 driving
P0756Shift solenoid B (#2) performance
or stuck offcom ared to vehicle s eed is higher or
lower than specified value.cycles
P0753Shift solenoid A (#1) electrical (A / T)Output command from PCM and output
voltage do not agree (solenoid circuit1 driving
P0758Shift solenoid B (#2) electrical (A / T)
voltage do not agree. (solenoid circuit
shorted to ground or open)cycle
P1620ECU code not registered
P1621No ECU code transmitted from
Immobilizer Control Module
Refer to Section 8A.
P1622Fault in ECM (PCM)
P1623ECU code not matched
ENGINE GENERAL INFORMATION AND DIAGNOSIS (SFI FOR G13) 6-1-17
DTC
NO.DETECTING ITEMDETECTING CONDITION
(DTC will set when detecting:)MIL
P0705Transmission Range Sensor Circuit
Malfunction
P0720Output Speed Sensor Circuit Malfunction
P0751Shift Solenoid A
Performance or Stuck Off
Refer to Section 7B
P0753Shift Solenoid A Circuit
P0756Shift Solenoid B
Performance or Stuck Off
P0758Shift Solenoid B Circuit
P1620
(No.84)ECU code not registered
P1621
(No.83)NO ECU code transmitted from
Immobilizer Control Module
Refer to Section 8GP1622
(No.82)Fault in ECM
Refer to Section 8G
P1623
(No.81)ECU code not matched
Note:
With the generic scan tool, only star () marked data in the above table can not be read.
7B
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-1
GENERAL DESCRIPTION7B- 3 . . . . . . . . . . . . . .
Electronic Shift Control System 7B- 5. . . . . . . . .
DIAGNOSIS7B-11 . . . . . . . . . . . . . . . . . . . . . . . . . . .
On-board diagnostic system 7B-11. . . . . . . . . . .
Precaution in Diagnosing Trouble 7B-12. . . . . . .
Automatic Transmission Diagnostic
Flow Table 7B-13. . . . . . . . . . . . . . . . . . . . . . . . . .
Customer problem inspection form
(example) 7B-15. . . . . . . . . . . . . . . . . . . . . . . .
Malfunction indicator lamp (MIL)
check 7B-16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic trouble code(s) check 7B-16. . . . .
Diagnostic trouble code(s)
clearance 7B-16. . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic trouble code (DTC) table 7B-17. . .
Fail-safe table 7B-17. . . . . . . . . . . . . . . . . . . . . .
Visual inspection 7B-18. . . . . . . . . . . . . . . . . . .
Automatic Transmission Basic Check 7B-19. . .
Symptom-to-Inspection Table 7B-20. . . . . . . . . .
DTC P0705 Transmission Range
Sensor (Switch) Circuit Malfunction 7B-21. . . . DTC P0720 Output Speed Sensor
(A / T VSS) Circuit Malfunction 7B-24. . . . . . . . .
DTC P0753 Shift Solenoid-A (No.1)
Electrical 7B-26. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0758 Shift Solenoid-B (No.2)
Electrical 7B-26. . . . . . . . . . . . . . . . . . . . . . . . . . .
DTC P0751 Shift Solenoid-A (No.1)
Performance or Stuck Off 7B-28. . . . . . . . . . . . .
DTC P0756 Shift Solenoid-B (No.2)
Performance or Stuck Off 7B-28. . . . . . . . . . . . .
Table A-1 No Starting or Slipping in Any
Drive Range 7B-30. . . . . . . . . . . . . . . . . . . . . . . .
Table A-2 Gear Change Failure 7B-31. . . . . . . . .
Table A-3 Excessive Shock at Range
Selection or Gear Change 7B-31. . . . . . . . . . . .
Stall test 7B-32. . . . . . . . . . . . . . . . . . . . . . . . . . .
Line pressure test 7B-33. . . . . . . . . . . . . . . . . .
Road test 7B-35. . . . . . . . . . . . . . . . . . . . . . . . . .
Manual road test 7B-36. . . . . . . . . . . . . . . . . . .
Engine brake test 7B-36. . . . . . . . . . . . . . . . . . .
“P” range test 7B-37. . . . . . . . . . . . . . . . . . . . . .
Shift solenoid valve check 7B-37. . . . . . . . . . .
SECTION 7B
AUTOMATIC TRANSMISSION (3 A/T)
(VEHICLE WITH WU-TWC)
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System:
Service on and around the air bag system components or wiring must be performed only by an autho-
rized SUZUKI dealer. Refer to “Air Bag System Components and Wiring Location View” under “Gener-
al Description” in air bag system section in order to confirm whether you are performing service on
or near the air bag system components or wiring. Please observe all WARNINGS and “Service Precau-
tions” under “On-Vehicle Service” in air bag system section before performing service on or around
the air bag system components or wiring. Failure to follow WARNINGS could result in unintentional
activation of the system or could render the system inoperative. Either of these two conditions may
result in severe injury.
Technical service work must be started at least 90 seconds after the ignition switch is turned to the
“LOCK” position and the negative cable is disconnected from the battery. Otherwise, the system may
be activated by reserve energy in the Sensing and Diagnostic Module (SDM).
NOTE:
For the descriptions (items) not found in this section, refer to the same section of the Service Manual men-
tioned in the FOREWORD of this manual.
CONTENTS
AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC) 7B-17
DIAGNOSTIC TROUBLE CODE (DTC) TABLE
DTC NO.DETECTING ITEMDETECTING CONDITION
(DTC will set when detecting:)MIL
P0705Transmission range sensorNo signal or multiple signals inputted with shifted in1 drivingP0705g
circuit malfunction
gg
“D” range.
g
cycle
P0720Output speed sensor
circuit malfunctionNo signal inputted while running vehicle with “D” or
“2” range.1 driving
cycle
P0751Shift solenoid-A
performance or stuck offWhile running in “D” range, engine speed as
compared to vehicle speed higher or lower than2 driving
P0756Shift solenoid-B
performance or stuck offcom ared to vehicle s eed higher or lower than
specified value
g
cycles
P0753Shift solenoid-A electricalOutput command from PCM and output voltage do not1 driving
P0758Shift solenoid-B electrical
g
agree. (Solenoid circuit shorted to ground or open)
g
cycle
FAIL-SAFE TABLE
DTC No.DETECTED ITEMFAIL-SAFE OPERATION
Transmission range sensor
(switch) circuit malfunctionNo signal
inputtedPCM controls solenoids on “L” range base.
P0705Multiple
signal
inputtedPCM controls solenoids according to following priority
order. L > R > D > 2 > N > P
P0720Output speed sensor (A / T
VSS) circuit malfunctionGear is held at 3rd gear when in “D” range and at 2nd gear when
in “2” range.
P0753Shift solenoid-A electricalWhen short circuit is detected, PCM
does not output ON command to shift Gear is held at 3rd gear
when in “D” range.
P0758Shift solenoid-B electrical
solenoid until vehicle stops and selector
lever is shifted to “P” or “N” range.Gear is not shifted to 1st
gear when in “D” range
or in “2” range.
1. PCM
2. Shift solenoid-A (No.1, Direct clutch solenoid)
3. Shift solenoid-B (No.2, 2nd brake solenoid)
4. Terminal arrangement of PCM coupler
(Viewed from harness side)*1: For G10 engine model
*2: For G13 engine model
7B-26 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
DTC P0753 SHIFT SOLENOID-A (NO.1) ELECTRICAL
DTC P0758 SHIFT SOLENOID-B (NO.2) ELECTRICAL
CIRCUIT DESCRIPTION – Refer to “GENERAL DESCRIPTION” of this section.
DTC DETECTING CONDITION
POSSIBLE CAUSE
Output command from PCM and output voltage do not
agree.DTC P0753:
“G/W” circuit open or short
Shift solenoid-A malfunction
PCM malfunction
DTC P0758:
“G/Or” circuit open or short
Shift solenoid-B malfunction
PCM malfunction
DTC CONFIRMATION PROCEDURE
1) Turn ignition switch OFF.
2) Clear DTC with ignition switch ON and warm up engine to normal operating temperature at “P” range.
3) Shift selector lever to “D” range for 1 sec. or longer.
4) Shift it to “P” range and check DTC.
1. Output shaft speed sensor
1. PCM coupler disconnected
7B-40 AUTOMATIC TRANSMISSION (3 A / T) (VEHICLE WITH WU-TWC)
Separately from the above inspection, output shaft speed sensor
itself can be checked on its resistance by disconnecting coupler.
NOTE:
Function of output shaft speed sensor can be checked by
measuring generated pulse as voltage.
For its measurement, use an analog type voltmeter while
spinning wheels on lift and with selector lever in “D” range.
Output shaft speed sensor specifications
Coil resistance100 – 300 Ω
Output voltage at 40 km / h
(25 mile / h)Approximately 1 V
SHIFT SOLENOID VALVE CIRCUIT CHECK
1) With ignition switch turned OFF, disconnect PCM couplers.
2) Bring ohmmeter probes in touch with coupler terminals from har-
ness side and measure each resistance.
Resistance between C02-9 and C02-1
for G10 engine model (C03-4 and
C01-1 for G13 engine model)
(Shift solenoid-A, direct clutch) : 8 – 20 Ω
Resistance between C02-8 and C02-1
for G10 engine model (C03-11 and
C01-1 for G13 engine model)
(Shift solenoid-B, 2nd brake) : 8 – 20 Ω
If resistance is out of specification, check shift solenoid itself for
resistance (referring to Step 3 of DTC P0753 / P0756 Flow Table)
and wire harness for open or short.
If resistance is within specification, proceed to step 3).