2000 SUZUKI SWIFT oil

MAINTENANCE AND LUBRICATION 0B-3
Interval:
This interval should be
judged by
This table includes services as scheduled up to 90,000 km (54,000 miles)
mileage. Beyond 90,000 km (54,000 miles), carry out the same services at
the same intervals respectively.
This interval should be judged by
odometer reading or months,Km(
1,000)153045607590g
whichever comes first.Miles(
1,000)91827364554
Months122436486072
4. EMISSION CONTROL SYSTEM
4-1.PCV (Positive Crankcase Ventilation)
ValveVehicle
without
O2S
––I––I
Vehicle
with O2S–––––I
4-2.Fuel evaporative emission control system–––––I
5. BRAKE
5-1.Brake discs and padsIIIIII
Brake drums and shoes–I–I–I
5-2.Brake hoses and pipes–I–I–I
5-3.Brake fluid–R–R–R
5-4.Brake lever and cableInspect at first 15,000 km (9,000 miles) only.
6. CHASSIS AND BODY
6-1.Clutch pedal (for manual transmission)–I–I–I
6-2.Tires/wheel discsIIIIII
6-3.Propeller shaft (4WD) and drive shafts––I––I
6-4.Suspension system–I–I–I
6-5.Steering system–I–I–I
6-6.Power steering (if equipped)IIIIII
6-7.Manual transmission oilI–R––R
6-8.Automatic transmissionFluid level–I–I–I
Fluid changeReplace every 165,000 km (99,000 miles).
Fluid hose–––R––
6-9.Rear differential oil (4WD) (R: 1st 15,000 km only)R or I–I–I–
6-10. All latches, hinges and locks–I–I–I
NOTES:

“R”: Replace or change

“I”: Inspect and correct or replace if necessary

0B-4 MAINTENANCE AND LUBRICATION
MAINTENANCE RECOMMENDED UNDER SEVERE DRIVING CONDITIONS
If the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is
recommended that applicable maintenance operation be performed at the particular interval as given in the chart
below.
Severe condition code
A –Repeated short trips F –Leaded fuel use
B –Driving on rough and/or muddy roads G –(For Diesel engine) Town use / Towing a trailer /
C –Driving on dusty roads Sustained high speed driving /
D –Driving in extremely cold weather and/or Hot climates above 30C (86F) /
salted roads Low quality lubricants or fuel
E –Repeated short trips in extremely cold weather H –Trailer towing (if admitted)
Severe
Condition Code
MaintenanceMaintenance
OperationMaintenance Interval
BCDITEM 1-1IEvery 15,000 km (9,000 miles)
or 12 months
– B C D – – – –Drive belt (V-rib belt)REvery 45,000 km (27,000 miles)
or 36 months
A – C D E F – HITEM 1-4
Engine oil and filterREvery 5,000 km (3,000 miles)
or 4 months
A B C – E F – HITEM 2-1
Spark plugsREvery 10,000 km (6,000 miles)
or 8 months
ITEM 3 1IEvery 2,500 km (1,500 miles)
– – C – – – – –ITEM 3-1
Air cleaner filter *1REvery 30,000 km (18,000 miles)
or 24 months
– B C D – – – HITEM 6-2
Wheel bearingsIEvery 15,000 km (9,000 miles)
or 12 months
– B – D E – – H
ITEM 6-3
Propeller shaft (4WD) and drive
shafts
I
Every 15,000 km (9,000 miles)
or 12 months
– B – – E – – H
ITEM 6-7 / 6-8
Manual transmission oil and
differential oil (4WD)
R
Every 30,000 km (18,000 miles)
or 24 months
– B – – E – – HITEM 6-9
Automatic transmission fluidREvery 30,000 km (18,000 miles)
or 24 months
NOTES:

“R”: Replace or change

“I”: Inspect and correct or replace if necessary

*1: Inspect or replace more frequently if necessary

1. Thickness gauge IN
EX
0B-6 MAINTENANCE AND LUBRICATION
Water Pump Belt Replacement
Replace belt with a new one. Refer to SECTION 6B for replacement
procedure of pump belt.
NOTE:
When replacing belt with a new one, adjust belt tension to
5 – 7 mm (0.20 – 0.27 in.).
ITEM 1-2
Camshaft Timing Belt Replacement
Replace belt with new one. Refer to SECTION 6A or 6A1 for re-
placement procedure.
CAUTION:

Do not bend or twist timing belt.

Do not allow timing belt to come into contact with oil, wa-
ter, etc.
ITEM 1-3
Valve Lash Inspection (1.3 liter engine only)
1) Remove cylinder head cover.
2) Inspect intake and exhaust valve lash and adjust as necessary.
Refer to SECTION 6A1 for valve lash inspection and adjustment
procedure.
Valve
lash
(gap)
When cold
(Coolant temperature is
15 – 25C or 59 – 77F)When hot
(Coolant temperature is
60 – 68C or
140 – 154F)
(gap)
specifi-
cation
Intake0.13 – 0.17 mm
(0.005 – 0.007 in.)0.17 – 0.21 mm
(0.007 – 0.008 in.)
cation
Exhaust0.23 – 0.27 mm
(0.009 – 0.011 in.)0.28 – 0.32 mm
(0.011 – 0.013 in.)
Special Tool
(A): 09917-18211
Tightening Torque
(a): 12 N
.m (1.2 kg-m, 8.5 lb-ft)
3) Install cylinder head cover and tighten bolts to specification.

MAINTENANCE AND LUBRICATION 0B-7
Proper Engine Oil Viscosity Chart
1. Oil pan
2. Oil drain plug
1. Oil filter
ITEM 1-4
Engine Oil and Filter Change
WARNING:
New and used engine oil can be hazardous.
Be sure to read “WARNING” in General Precaution in SEC-
TION 0A and observe what in written there.
Use engine oil of SE, SF, SG, SH or SJ grade.
Select the appropriate oil viscosity according to the left chart.
Before draining engine oil, check engine for oil leakage. If any evi-
dence of leakage is found, make sure to correct defective part be-
fore proceeding to following work.
1) Drain engine oil by removing drain plug.
2) After draining oil, wipe drain plug clean. Reinstall drain plug, and
tighten it securely as specified below.
Tightening Torque
(a): 35 N
.m (3.5 kg-m, 25.5 lb-ft)
3) Loosen oil filter by using oil filter wrench (Special tool).
Special Tool
(A): 09915-47330
4) Apply engine oil to new oil filter O-ring.
5) Screw new filter on oil filter stand by hand until filter O-ring con-
tacts mounting surface.
CAUTION:
To tighten oil filter properly, it is important to accurately
identify the position at which filter O-ring first contacts
mounting surface.
6) Tighten filter 3 / 4 turn from the point of contact with mounting sur-
face using an oil filter wrench.
Special Tool
(A): 09915-47330
Tightening Torque (Reference)
(a): 14 N
.m (1.4 kg-m, 10.5 lb-ft)

1. Full level mark (hole)
2. Low level mark (hole)
Oil pan capacity
Oil filter capacity
Others
Total1.0 L and 1.3 L Engine
About 3.1 liters
(6.5 / 5.5 US / lmp pt.)
About 0.2 liter
(0.4 / 0.3 US / lmp pt.)
About 0.3 liter
(0.6 / 0.5 US / lmp pt.)
About 3.6 liters
(7.5 / 6.3 US / lmp pt.)
0B-8 MAINTENANCE AND LUBRICATION
7) Replenish oil until oil level is brought to FULL level mark on dip-
stick (oil pan and oil filter capacity). Filler inlet is at the top of cyl-
inder head cover.
8) Start engine and run it for three minutes. Stop it and wait another
5 minutes before checking oil level. Add oil, as necessary, to
bring oil level to FULL level mark on dipstick.
Engine Oil Capacity
NOTE:
Engine oil capacity is specified as left table.
However, note that amount of oil required when actually
changing oil may somewhat differ from data in left table de-
pending on various conditions (temperature, viscosity, etc.).
9) Check oil filter and drain plug for oil leakage.
ITEM 1-5
Engine Coolant Change
WARNING:
To help avoid danger of being burned, do not remove radia-
tor cap while engine and radiator are still hot. Scalding fluid
and steam can be blown out under pressure if cap is taken
off too soon.
CAUTION:
When changing engine coolant, use mixture of 50% water
and 50% ethylene-glycol base coolant (Anti-Freeze/Anti-
corrosion coolant) for the market where ambient tempera-
ture falls lower than –16C (3F) in winter and mixture of
70% water and 30% ethylene-glycol base coolant for the
market where ambient temperature doesn’t fall lower than
–16C (3F).
Even in a market where no freezing temperature is antici-
pated, mixture of 70% water and 30% ethylene-glycol base
coolant should be used for the purpose of corrosion protec-
tion and lubrication.
Refer to SECTION 6B for COOLANT CAPACITY.

1.0 liter engine
1.3 liter engine
MAINTENANCE AND LUBRICATION 0B-11
2) Visually check that air cleaner filter is not excessively dirty, dam-
aged or oily.
3) Clean filter with compressed air from air outlet side of filter.
4) Install air cleaner filter into case.
5) Clamp case cap securely and install hose to case and bracket
if removed.
Air Cleaner Filter Replacement
Replace air cleaner filter with new one according to steps 1), 4) and
5) of Air Cleaner Filter Inspection.
ITEM 3-2
Fuel Lines Inspection

Check fuel lines for loose connection, deterioration or damage
which could cause leakage.
Make sure all clamps are secure.

Replace any damaged or deteriorate parts.
There should be no sign of fuel leakage or moisture at any fuel
connection.
ITEM 3-3
Fuel Tank Inspection
Check fuel tank for damage, cracks, fuel leakage, corrosion and
tank bolts looseness.
If a problem is found, repair or replace.

1. Drive shaft
2. Boot
MAINTENANCE AND LUBRICATION 0B-15
[Wheel disc inspection]
Inspect each wheel disc for dents, distortion and cracks. A disc in
badly damaged condition must be replaced.
[Tire rotation]
Rotate tires referring to SECTION 3F.
Wheel Bearing Inspection
1) Check front wheel bearing for wear, damage, abnormal noise or
rattles. For details, refer to SECTION 3D.
2) Check rear wheel bearing for wear, damage abnormal noise or
rattle. For details, refer to SECTION 3E.
ITEM 6-3
Propeller Shaft Inspection (4WD vehicle only)
1) Check propeller shaft connecting bolts for looseness. If loose-
ness is found, tighten to specified torque.
2) Check propeller shaft joints for wear, play and damage.
If any defect is found, replace.
3) Check propeller shaft center support (1) for biting of foreign mat-
ter, crack, abnormal noise and damage. If any defect is found,
replace.
Drive Shaft Boot Inspction
Check drive shaft boots (wheel side and differential side) for leak-
age, detachment, tear or any other damage.
Replace boot as necessary.
ITEM 6-4
Suspension System Inspection

Inspect front & rear struts for evidence of oil leakage, dents or any
other damage on sleeves; and inspect anchor ends for deteriora-
tion.
Replace defective parts, if any.

2WD
4WD
1. Oil filler / level plug
2. Oil drain plug
MAINTENANCE AND LUBRICATION 0B-17
ITEM 6-7
Manual Transmission Oil Inspection and Change
[Inspection]
1) Inspect transmission case for evidence of oil leakage.
Repair leaky point if any.
2) Make sure that vehicle is placed level for oil level check.
3) Remove oil level plug of transmission.
4) Check oil level.
Oil level can be checked roughly by means of filler / level plug
hole. That is, if oil flows out of level plug hole or if oil level is found
up to hole when level plug is removed, oil is properly filled.
If oil is found insufficient, pour specified oil up to level hole.
For specified oil, refer to description of oil change under ON-VE-
HICLE SERVICE in SECTION 7A or 7A1.
5) Tighten level plug to specified torque.
[Change]
1) Place the vehicle level and drain oil by removing drain plug.
2) Apply sealant to drain plug and tighten drain plug to specified
torque.
3) Pour specified oil up to level hole.
4) Tighten filler plug to specified torque.
For recommended oil, its amount and tightening torque data, re-
fer to ON-VEHICLE SERVICE of SECTION 7A or 7A1.
ITEM 6-8
Rear Differential Oil Inspection and Change
(4WD vehicle only)
[Inspection]
1) Inspect rear differential case for evidence of oil leakage.
Repair leaky point, if any.
2) Make sure that the vehicle is placed level for oil level check.
3) Remove level plug (1) of differential. Oil level can be checked
roughly by means of level plug hole.
That is, if oil flows out of level plug hole or if oil level is found up
to hole when level plug is removed, oil is properly filled.
If oil is found insufficient, pour specified amount of specified oil
as given in SECTION 7E.
4) Tighten it to specified torque.
[Change]
Place the vehicle level and drain oil by removing drain plug (2). Pour
specified amount of specified oil, tighten drain plug and filler plug
to specified torque, referring to ON-VEHICLE SERVICE in SEC-
TION 7E.