2000 SUZUKI GRAND VITARA Outer

YH4
GRAND
VITARA
1. Inner end of interlock cable
2. Key release cam
1. Key release cam
2. Cable outer(a)
Type-2
Type-2
AUTOMATIC TRANSMISSION (4 A / T) 7B1-73
TYPE-2
5) With key release cam set as shown at the left figure, connect
inner end of interlock cable to key release cam. (Select lever
side.)
6) Move key release cam so that it is set at such angle as shown
at the left figure and with special tool inserted in hole A , fix key
release cam.
Special Tool
(A): 09925-78210 (6 mm)
7) With key release cam fixed with special tool, install cable outer
to bracket and after making sure that cable outer is pushed in
arrow direction B by leaf spring, tighten mounting nut to speci-
fied torque. Remove special tool.
Tightening Torque
(a): 13 N
.m (1.3 kg-m, 9.5 lb-ft)
8) Turn ignition key to ªACCº position and shift select lever to ªNº
range, and check for the followings.
a. When select lever is shifted at ªPº range with knob button
depressed, ignition key can not be turned from ªACCº to
ªLOCKº position.
b. When knob button is released, ignition key can be turned to
ªLOCKº position.
c. When ignition key is at ªLOCKº position, select lever can not
be shifted from ªPº to any other range.
9) Install console box.
10) Install steering column cover.
11) Adjust steering column or tighten steering column bolts.
12) Install steering column hole cover.
13) If equipped with air bag system, enable air bag system.
Refer to ªEnabling Air bag Systemº in Section 10B.

YH4
GRAND
VITARA
7B1-78 AUTOMATIC TRANSMISSION (4 A / T)
ON-VEHICLE
SERVICE MOUNTING
EXTERNAL
UNIT REPAIR
Refer to the same section of UNIT REPAIR MANUAL mentioned in FOREWORD of this manual.
TIGHTENING TORQUE SPECIFICATIONS
Fastening portion
Tightening torque
Fastening portion
N´mkg-mlb-ft
Automatic transmission fluid drain plug232.317.0
Transfer oil filler / level and drain plugs232.317.0
Transmission case plug171.712.5
Manual select lever nut131.39.5
Manual select cable nut70.75.5
Manual selector assembly bolts181.813.5
Transmission to engine bolts and nuts858.561.5
Engine rear mounting bolts
Engine rear mounting member bolts
Transmission case right stiffener bolts
505.036.5
Universal joint flange bolts and nuts505.036.5
Torque converter mounting bolts656.547.0
Adapter case or extension case bolts
(G16 engine)353.525.5
Adapter case or extension case bolts
(J20 / H25 engines)424.230.0
Transmission range switch lock bolt5.50.554.0
Oil pipe union bolts353.522.5
Drive plate bolts787.856.5
Interlock cable clamp screw2.20.221.5
Interlock cable outer mounting nut131.39.5

YH4
GRAND
VITARA
1. Crankshaft
2. Flywheel
3. Clutch disc
4. Pressure plate
5. Clutch cover
6. Diaphragm spring
7. Release bearing
8. Input shaft bearing
9. Input shaft
10. Operating cylinder
11. Clutch housing
12. Release fork
7C1-2 CLUTCH
The clutch is a diaphragm-spring clutch of a dry single
disc type. The diaphragm spring is of a tapering-finger
type, which is a solid ring in the outer diameter part,
with a series of tapered fingers pointing inward.
The disc, carrying torsional coil springs, is positioned
on the transmission input shaft with an involute spline
fit.
The clutch cover is secured to the flywheel, and car-
ries the diaphragm spring in such a way that the pe-
ripheral edge part of the spring pushes on the pres-
sure plate against the flywheel (with the disc in be-
tween), when the clutch release bearing is held back.
This is the engaged condition of the clutch.Depressing the clutch pedal causes the release bear-
ing to advance and pushes on the tips of the tapered
fingers of the diaphragm spring. When this happens,
the diaphragm spring pulls the pressure plate away
from the flywheel, thereby interrupting the flow of
drive from flywheel through clutch disc to transmis-
sion input shaft.
GENERAL DESCRIPTION

YH4
GRAND
VITARA
1. Glass
2. Screw
1. Glass run
2. Center sash
3. Partition glass
1. Screw
2. Partition glass
3. Center sash
1. Door outer
weatherstrip
2. Screw
1. Door sealing
cover
2. Adhesive
1
BODY SERVICE 9-13
5) Remove outer weatherstrip.
CAUTION:
Using a tape-wrapped putty knife (or tape-wrapped
screwdriver), pry off weatherstrip. Use of an unwrapped
tool will cause damage to painting.
6) Remove glass fitting screws. Then down door glass.
7) Detach rear part of glass run from center sash.
8) Remove door center sash (by removing two screws with door
glass lowered all the way down).
9) When remove partition glass, slide to front to remove it.
10) Take out glass.
INSTALLATION
Reverse removal sequence to install door glass.
However, be careful of following points.

Securely seal door sealing cover with adhesive.

When weatherstrip is hardened, water leak may develop. In such
case, replace it with new one.

YH4
GRAND
VITARA
ªa ± b'º : 448 mm (17.64 in.)
ªa ± f'º : 1054 mm (41.50 in.)
ªa ± hº : 926 mm (36.43 in.)
ªa ± gº : 1050 mm (41.34 in.)
ªb ± b'º : 888 mm (34.96 in.)
ªb ± dº : 400 mm (15.75 in.)
ªb' ± fº : 1314 mm (51.73 in.)
ªb ± eº : 837 mm (32.95 in.)
ªb ± fº : 892 mm (35.12 in.)ªb' ± cº : 650 mm (25.59 in.)
ªb' ± gº : 996 mm (39.21 in.)
ªb' ± fº : 1314 mm (51.73 in.)
ªc ± dº : 1245 mm (49.02 in.)
ªc ± eº : 1293 mm (50.90 in.)
ªf ± f'º : 1030 mm (40.55 in.)
ªf' ± gº : 512 mm (20.16 in.)
ªg ± hº : 808 mm (31.79 in.)
ªg ± g'º : 1544 mm (60.79 in.)
a. Clip hole in the center of head lining rear installation section
b (b'). Innermost end of roof panel installation section
c. Installation hole in upper part of back door striker
d. Installation hole in uppermost part of upper hinge
e. Installation hole in uppermost part of lower hinge
f (f'). Innermost end of rear floor tail member installation section
g (g'). Installation hole in outer upper section of R-COMB R lamp
h. Nut hole
BODY SERVICE 9-29
4 door model

YH4
GRAND
VITARA
Hole to hole distance
a ± a' : 1112 mm (43.78 in.)
a ± f' : 1134 mm (44.65 in.)
a ± g' : 796 mm (31.34 in.)
a' ± f : 1156 mm (45.51 in.)
a' ± g : 824 mm (32.44 in.)
b ± d : 1229 mm (48.39 in.)
c ± d : 1324 mm (52.13 in.)
e ± e' : 1544 mm (60.79 in.)
f ± f' : 1029 mm (40.51 in.)
a (a'). Trim installation clip hole
b. Installation hole in uppermost part of upper hinge
c. Installation hole in outside part of lower hinge
d. Installation hole in uppermost part of rear gate striker
e (e'). Installation hole in outer upper section of R-COMB R (L) lamp
f (f'). Innermost end of rear floor tail member installation section
g (g'). Garnish installation clip hole
9-32 BODY SERVICE
2 door model

YH4
GRAND
VITARA
1. Side body inner panel
2. Rear wheel housing outer rear panel
3. Rear wheel housing panel
4. Rear floor panel
5. Tail lower member
6. Center floor panel
7. Front floor panel
8. Center floor member
9. Side sill inner panel
10. Side outer panelªAº: Apply sealant
ªBº: Brush treatment
9-38 BODY SERVICE
SEALANT APPLICATION AREA
4 door model

YH4
GRAND
VITARA
9-40 BODY SERVICE
1. Side body inner panel
2. Side body outer panel
3. Back pillar outer panel
4. Front pillar inner panel
5. Roof panel
6. Front pillar upper reinforcement
7. Rear wheel housing panel
8. Fuel inlet boxªAº: Apply sealant
ªBº: Brush treatment