2000 SKODA FABIA fuel pressure

Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
Table of ContentsEdition 09.04
S00.5301.14.20II
- Changing brake fluid (every 2 years)...............................................................
- Inspecting the brake fluid level ......................................................................
- Track rod ends: Inspect play, correct attachment and joint boots .............................
- Inspecting tyres (including spare wheel) ...........................................................
- Inspecting the tyre tread depth (including spare wheel) and entering ........................
- Tightening wheel bolts to specific torque ..........................................................
- Inspecting the tyre inflation pressure (including spare wheel) and correcting the tyre
inflation pressure if necessary .......................................................................
Electrical System.......................................................................................
- Power windows: Inspecting positioning ............................................................
- Electrical components: Check for proper operation ..............................................
- Battery: Testing no-load voltage ....................................................................
- Battery: Inspecting electrolyte level, topping up with distilled water if necessary ...........
- Radio: Check for proper operation..................................................................
- Setting clock ............................................................................................
- Connect vehicle system tester and interrogate fault memory..................................
- Resetting service interval display (SID) QG0 .....................................................
- Resetting service interval display (SID) QG1 and QG2 .........................................
- Changing the code of the service intervals ........................................................
- Inspecting headlight beam setting and adjusting if necessary .................................
- Setting the headlight beam ..........................................................................
- Replace emergency battery for alarm system ...................................................
Body.......................................................................................................
- Airbag units: Visual inspection ......................................................................
- Inspect key switch for deactivation of front passenger airbag ..................................
- Check underbody protection and body paintwork for damage .................................
- Inspecting plenum chamber and water drain openings for dirt, cleaning if necessary .....
- Windscreen wiper/washer system: Check for proper operation ................................
- Sun roof: Cleaning and greasing runners .........................................................
- Door locks, locking buttons, child safety locks: Check for proper operation .................
- Replacing the dust and odour filter element ......................................................
- Sticking the vehicle data sticker .....................................................................
- ................................................................................. Inspect trailer coupling
Exhaust-emission Analysis..........................................................................
- Exhaust-Emission Analysis on Models with Fuel Engines ......................................
- Test Values for Exhaust-Emission Analysis on Models with Fuel Engines..................
- Exhaust-Emission Analysis on Models with Diesel Engines ....................................
- Test Values for Exhaust-Emission Analysis on Diesel Engines................................
Miscellaneous...........................................................................................
- Tow starting/Towing ..................................................................................
- Perform a test drive ...................................................................................
- Raising the vehicle ....................................................................................02-5page 2
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Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
InspectionEdition 09.04
S00.5301.14.2002-2 page 2 02
Pre-sales Inspection - (the Czech Republic)
Compare as-delivered condition of vehicle with order form Chapter
♦Engine fitted
♦Type plate in the engine compartment
♦Vehicle data sticker (compare with stamped identification number)
♦Colour of paintwork, badges, inscriptions
♦Seats (cover, colour) interior trim (colour)
♦Radio, speakers, aerial
♦Central locking system, anti-theft alarm system
♦Wheels, tyres
♦Sun roof
♦Vehicle log book - for completion: Operating manual and service plan (in the correct lan-
guage and with the correct edition data), a list of dealers, short introduction, technical da-
ta, other manuals (radio......) ) - all in the vehicle log book pouch
♦Other equipment (all equipment fitted in proper condition)
♦Vehicles in stock for more than 6 months: Change brake fluid
Inspections and operations to be completed
Vehicle (exterior)
–Plastic and rubber parts - cleanliness and damage
–Inspect bodywork and paintwork for damage02-7
–Check that all car keys and key number fobs have been provided; check that the sticker
for the key number for the electronic immobiliser is complete and legible
–Proper operation of door handles outside, door locks, child safety locks, door contact
switches and proper operation of all locks and keys (including spare keys), doors, boot lid/
tailgate, fuel filler cap, bonnet lock02-7
–Proper operation of anti-theft alarm system
–Tighten the wheel bolts to specified torque (steel and light alloy wheels 120 Nm), fit wheel
caps02-5
–Check the tyre inflation pressure (including spare wheel), if necessary correct the tyre in-
flation pressure, fit valve caps02-5
–Fit roof aerial
Engine compartment (from above)
–Check battery no-load voltage, recharge battery if necessary02-6
–Check tight connection of electric cables and plug connections (in particular battery ca-
bles)
–Inspect engine, gearbox, cooling system, brake system and fuel system for leaks02-3, 02-5
–Engine oil level (in-between markings on dipstick)02-3
–Brake fluid level (at „MAX“ marking)02-5
–Coolant level (in-between marking)02-3
–Fill up fluid in washer reservoir, in the winter add antifreeze
–Windscreen wiper/washer system and headlamp cleaning system: Check for proper oper-
ation02-7
Vehicle interior

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InspectionEdition 09.04
S00.5301.14.2002-2 page 3 02
Delivery Inspection (Export)
–Proper operation of seat belts, seat belt height adjuster, power windows and sun roof
–Inspect upholstery, interior trim, carpeting and footmats for cleanliness and damage
–Inspect all switches, all electrical components, gauges/indicators and controls02-6
–Radio: Inspect for proper operation, store stations, set clock, encode02-6
–Reset service interval display02-6
–Power windows: Inspecting positioning02-6
–Key switch for airbag deactivation, front passenger side: Check function „ON/OFF“ and
switch-over to the position „ON“02-7
–Fit net in luggage compartment (if available)
–Check the car tool kit, spare wheel and accessories, that they have all been supplied and
are properly secured
–Install the carpets supplied in the vehicle
–Perform a test drive
Underside of vehicle (on lift platform)
–Inspect underbody (underbody protection for damage)02-7
–Inspect for leaks and damage: Engine, gearbox, final drive, steering, brake system, axles,
joint boots. Check proper routing of the brake hoses and brake lines, fuel lines including
ventilation of the fuel system02-3, 02-5
–Inspect tyres and wheels for damage02-5
Concluding operations
–Interrogate fault memory of all systems, if necessary erase02-6
–Remove protective seat covers
–Remove recharging table (if affixed)
–Complete the service schedule, affix the vehicle data sticker in the Service Schedule to
the floor of the luggage compartment next to the spare wheel„Next Service Date“ sticker
and affix to the side of the dash panel on the driver's side, hand the card „Škoda Assist-
ance“ to the customer02-7
–Final inspection to ensure proper condition for handover to the customer
Inspections and operations to be completed Chapter
Vehicle (exterior)
–Plastic and rubber parts: Inspect for cleanliness and damage
–Inspect bodywork and paintwork for damage02-7
–Check operation of the tailgate lock and the fuel filler cap, door contact switch, operation
of the door handles, door locks and safety buttons, central locking from outside as well as
inside, child safety locks, ability to close all locks on the vehicle using all keys (including
the spare key)02-7
–Check operation of the anti-theft alarm system
–Tighten the wheel bolts to specified torque (steel and light alloy wheels 120 Nm), fit wheel
caps02-5
–Check the tyre inflation pressure (including spare wheel), if necessary correct the tyre in-
flation pressure, fit valve caps02-5
–Vehicles in stock for more than 6 months: Change brake fluid02-5

Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
InspectionEdition 09.04
S00.5301.14.2002-2 page 6 02
Every 30 000 km (QG0)
Includes: Annual inspection and additional operations stated in the table below
–Track rod ends: Inspect play and correct attachment of boots
–Check the tyre inflation pressure (including spare wheel), correct if necessary02-5
–Inspect tyre wear (including spare wheel)02-5
–Inspect tyre tread depth (including spare wheel) and record (FL..., FR..., RR..., RL...,
SP...)02-5
–Inspect exhaust system for leaks, damage and attachment
–Brake fluid volume: Check level, if necessary top up02-5
–Battery: test02-6
–Check the anti-freeze in the cooling system and record ...... °C, check for leaks, top up
coolant if necessary02-3
–Flap lock for the engine bonnet: grease
–Inspect operation of all switches, all electrical components, gauges/indicators and con-
trols for proper operation02-6
–Windscreen wiper and washer system: Inspect condition of wiper blades, wiper opera-
tion, washer system: if necessary top up fluid02-7
–Inspect plenum chamber for dirt, clean if necessary02-7
–Fuel filter: Drain away water (vehicles with diesel engine with fuel operation, which does
not comply with DIN EN 590-standard)02-3
–Inspect trailer coupling (with removable arm - manufacturer Profsvar)02-7
After each inspection
–Complete the „Next Service“ sticker and affix sticker to the side of the dash panel (on the
driver's side)
–Perform road test including inspection of proper operation of footbrakes and handbrake,
gearshift and steering, final inspection02-9
–„Mirror tag“ - complete and attach to interior mirror
–Hand customer the completed and signed form
Work involvedChapter
–Headlights: Inspect, if necessary adjust02-6
–Gear oil: Inspect level and top up if necessary (manual gearbox)02-4
–Fuel filter: Drain away water (vehicles with diesel engine with fuel operation, which does
not comply with DIN EN 590-standard)02-3
–Check underbody protection and body paintwork for damage02-7
–Dust and odour filter element for the passenger compartment: replace02-7
–Inspect operation of tilting roof and grease the runners02-7
–Inspect timing belt (petrol engines) - every 90 000 km, then every 30 000 km02-3

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InspectionEdition 09.04
S00.5301.14.2002-2 page 9 02
–Check the tyre inflation pressure (including spare wheel), correct if necessary02-5
–Inspect tyre wear (including spare wheel)02-5
–Inspect tyre tread depth (including spare wheel) and record (FL..., FR..., RR..., RL...,
SP...)02-5
–Inspect exhaust system for leaks, damage and attachment
–Brake fluid volume: Check level, if necessary top up02-5
–Battery: test02-6
–Check the anti-freeze in the cooling system and record ...... °C, check for leaks, top up
coolant if necessary02-3
–Flap lock for the engine bonnet: grease
–Inspect operation of all switches, all electrical components, gauges/indicators and con-
trols for proper operation02-6
–Windscreen wiper and washer system: Inspect condition of wiper blades, wiper operation,
washer system: if necessary top up fluid02-7
–Inspect plenum chamber for dirt, clean if necessary02-7
–Inspect operation of tilting roof and grease the runners02-7
–Headlights: Inspect, if necessary adjust02-6
–Gear oil: Inspect level and top up if necessary (manual gearbox)02-4
–Draining the fuel filter (diesel engine)
–Inspect trailer coupling (with removable arm - manufacturer Profsvar)02-7
–Check underbody protection and body paintwork for damage02-7
–Dust and odour filter element for the passenger compartment: replace02-7
–Air filter: Clean the housing, replace the insert every 4 years or 60.000 km.02-3
–Replace the fuel filter (diesel engine with fuel operation, which does not comply with DIN
EN 590-standard)
–Ribbed V-belt: Inspect condition and for vehicles without tensioning pulley also the ten-
sion - every 60.000 km02-3
–Replace the fuel filter (diesel engine) - every 60.000 km
–Spark plugs: replace - every 60.000 km.02-3
–Automatic gearbox: Check the ATF level, and top up if necessary, every 60.000 km
–Check the timing belt for the camshaft on a 4-cylinder petrol engine at 90.000 km and
then every 30.000 km after that
–Replace the emergency battery for the alarm system - every five years02-6
After each inspection
–Complete the „Next Service“ sticker and affix sticker to the side of the dash panel (on the
driver's side)
–Perform road test including inspection of proper operation of footbrakes and handbrake,
gearshift and steering, final inspection02-9
–„Mirror tag“ - complete and attach to interior mirror
–Hand customer the completed and signed form Work involvedChapter

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ChassisEdition 02.04
S00.5301.13.2002-5 page 6 02
Inspecting the tyre tread depth (includ-
ing spare wheel) and entering
This value may differ in individual countries as a result of
differing statutory requirements.
If the tyre tread depth is close to the legal minimum, in
other words if no further tread exists at the points around
the circumference of the tyre at which the 1.6 mm high
wear indicators are positioned, the customer should be
informed of the necessary repair measures.
Tightening wheel bolts to specific torque
Special tools, test and measuring equipment and
auxiliary items required
♦Torque wrench
Tightening torque for steel and light alloy wheels 120 Nm.
Inspecting the tyre inflation pressure (in-
cluding spare wheel) and correcting the
tyre inflation pressure if necessary
Special tools, test and measuring equipment and
auxiliary items required
♦Tyre inflation pressure tester
♦The tyre inflation pressures are indicated on a stick-
er,which is affixed to the inside of the fuel filler flap.
♦The tyre inflation pressures indicated on the sticker
apply only to the tyres when cold. Do not reduce the
higher inflation pressure of warm tyres.
♦If winter tyres are fitted, the relevant tyre inflation pres-
sure should be increased by 0.2 bar/20 kPa.
Tyre inflation pressure table
The instructions in the Workshop Repairs Manual always
have priority over those for the vehicle.
FABIA
Note
Note
Engine TyresTyre inflation pressure (kPa/bar)
Partial load Full load
Front axle Rear axle Front axle Rear axle
1.0 ltr./37 kW
1.2 ltr./40 kW
1.2 ltr./47 kW
1.4 ltr./44 kW
1.4 ltr./50 kW
1.4 ltr./55 kW
1.4 ltr./74 kW
2.0 ltr./85 kW155/80 R13 230/2,3 220/2,2 230/2,3 250/2,5
165/70 R14 210/2,1 200/2,0 210/2,1 260/2,6
185/60 R14 220/2,2 200/2,0 230/2,3 270/2,7
185/55 R15 210/2,1 200/2,0 220/2,2 270/2,7
195/50 R15 210/2,1 210/2,1 230/2,4 270/2,8
205/45 R16 220/2,2 200/2,0 240/2,4 280/2,8

Downloaded from www.Manualslib.com manuals search engine FABIA 2000➤Inspection and Maintenance
Electrical SystemEdition 09.04
S00.5301.14.2002-6 page 11 02
Test and setting conditions
•Tyre inflation pressure O.K.
•Lenses must neither be damaged nor soiled.
•Reflectors and bulbs O.K.
•Vehicle load must be achieved.
Load: With an individual or 75 kg on the driver's seat in an
otherwise unladen vehicle (dead weight).
The unladen weight is the weight of the vehicle with full
fuel tank (at least 90 %) including the weight of all the op-
erational equipment elements (e.g. spare wheel, tool kit,
jack etc.).
The vehicle must have rolled a few metres or have been
depressed a few times at the front and rear to allow the
springs to settle.
•Both the vehicel and headlight beam setting device
must be on a level flat surface.
•Align the vehicle and headlight beam setting device in
accordance with the device manufaturer's indications.
•Check the control system of vehicles equipped with
headlight beam control by repeatedly turning the
thumbwheel in the dash panel. Then turn the thum-
bwheel to basic position.
•Set the inclination value.
Inclination value:
The inclination value is marked in „%“ at the top of the
headlight housing. The main headlights must be set to
this value. The percentage value applies up to 10 metres
projection distance. This will be 12 cm for an inclination
value of e.g. 1.2 %.
Inspecting headlight beam setting and adjusting
if necessary
Main headlights:
–Check whether the horizontal light/dark limit touches
the separation mark -1- on the test surface when the
low beam light is on .
–Check whether the kink -2- between the left horizontal
part and the ascending right part of the light/dark limit
intersects with the central mark -3- on the vertical line.
The light core of the light beam must be located to the
right of the vertical line.132
S02-0091