6Engine bay: turboWarning labels ___________ 7
V.I.N. number __________ 229
Engine number _________ 229
Gearbox number ________ 229
Color coding ___________ 229Ignition system _________ 225
Drive belt ______________ 179
Alternator _____________ 179
Spark plugs ____________ 225
Catalytic converter ______ 137
Simple fault tracing
(A/C, ACC) ____________ 207Turbo-compressor ________ 60
Pressure gauge __________ 60
Important considerations
for driving _____________ 136
Technical data: engine ___ 223Manual transmission __________ 173
Automatic transmission ________ 173
Transmission oil ______________ 173
Gearbox: technical data ________ 226
Battery _____________________ 177
Battery charge _______________ 177
Jump starting ________________ 162IB733
Engine: description ____________ 168
Engine oil, level control
and topping up _______________ 172
Engine oil: changing ___________ 172
Oil grade, viscosity ____________ 223
Washer fluid ___________ 180
Topping up with fluid _____ 180
Washer jets ___________ 180
Wiper/washer control stalk _ 74
Steering servo _______________ 177
Fluid checking
and topping up ______________ 177
Coolant, checking
and topping up ________ 174
Coolant, changing ______ 175
Temperature gauge ______ 60
Driving in hot weather ____ 156
Driving in cold weather ___ 154Fuse panels ___________ 187
Changing a fuse ________ 187
Table of fuses __________ 189
Relays _______________ 191
Brake system ________________ 227
Brake fluid __________________ 176
Brake pads __________________ 176
ABS brakes _________________ 149
ProCarManuals.com
54 Instruments and controlsMain instrument panel
Warning and
indicator lightsA number of warning and indicator lights will
come on when the ignition is switched on
prior to starting (see page 58). Under
normal conditions, these should go out a
few seconds after the engine has started.
Warning, oil pressure (en-
gine oil)
This symbol comes on together with if
the oil pressure in the engine is too low. If
the symbol flashes or comes on while you
are driving, stop as soon as possible and
where it is safe to do so, switch off the
engine and check the engine oil level, see
page 172. NOTEThe car must not be driven under any cir-
cumstances when the warning lamp is on.
Too low oil pressure will damage the
engine.
IB1356
Main instrument panel 1 Tachometer
2 Indicator and warning lights
3 Speedometer
4 Indicator and warning lights
5 Pressure gauge 6 Fuel gauge (tank volume:
17 gallons (64 litres)
7 Engine temperature gauge
8 Trip meter reset button
9 Odometer and trip meter
ProCarManuals.com
135 Starting and driving
If the car does not startIf the text "KEY NOT ACCEPTED" appears
on the SID when the engine refuses to start,
the trouble may be a fault in the transponder
of the key or in the receiver of the ignition
switch. Proceed as follows:
• Turn the key back to the LOCK position.
Turn the key to the ON position.
Press one of the buttons on the remote
control (the LED on top of the dash stops
flashing).
Start the engine.
Try the other key. If it works, the trouble is in
the first key.
Call on an authorized Saab dealer for
inspection and correction.
Starting the engineDo not run the starter motor for more than
25 seconds at a time. Wait 20-30 seconds
before running the starter again, to give the
battery time to recover.
Avoid racing the engine or putting a heavy
load on it before it has warmed up. Let the
engine idle for at least 10 seconds and then
drive away as long as the engine oil warning
light has gone out to enable the engine to
attain its normal temperature as quickly as
possible.
It is possible for air to enter the lubricating
system in conjunction with an oil or oil-filter
change, or if the car has been stored for
some time. This air can cause the hydraulic
cam followers to emit a ticking noise, which
can persist for up to 15 minutes after start-
ing. Although this is quite normal and does
not indicate any malfunction, it is advisable
not to exceed 3,000 rpm before the noise
has disappeared. The hydraulic cam lifters are completely
service free; the valve clearance is set up at
the factory and will not need any subse-
quent adjustment.
Starting the engine The engine has an automatic choke and
should be started as follows:
Cars with manual gearbox
To start the engine the clutch pedal must
be fully depressed.
1 Depress the clutch pedal but do not
touch the accelerator.
2 Start the engine. Let the ignition key
spring back as soon as the engine has
started and is running smoothly – at very
low temperatures, you may need to run
the starter for up to 50 seconds.
Let the engine idle for about 10 seconds. Do
not open the throttle wide for at least
2-3 minutes after starting.
Cars with automatic transmission
The selector lever must be in the P or N
position.
1 Keep your foot on the brake pedal.
2 Start the engine. Let the ignition key
spring back as soon as the engine has
started and is running smoothly – at very
low temperatures, you may need to run
the starter for up to 50 seconds.
Let the engine idle for about 10 seconds. Do
not open the throttle wide for at least
2–3 minutes after starting.
WARNING
Always remove the key before leaving
the car.
Always apply the parking brake before
removing the ignition key.NOTETake care not to spill drinks or to drop
crumbs over the ignition switch. If dirt or
liquid gets into it, the switch may not
operate properly.
WARNING
Carbon monoxide (CO) is a colorless,
odorless, poisonous gas. Be alert to
the danger of CO – always open the
garage doors before starting the
engine in the garage.
There is also a danger of CO poison-
ing if the exhaust system is leaking.
ProCarManuals.com
144 Starting and driving
Automatic transmission
fault indicator
If the symbol appears on the main instru-
ment panel, the system has detected a fault
in the automatic transmission or its control
module (see page 58).
This also means that the Limp-home mode
has been selected, to guard against further
damage being done to the transmission. In
this mode, the automatic transmission
starts in 4th gear, and gear changes (if nec-
essary) will have to be made manually.
It is not possible to select the SPORT or
WINTER mode when the Limp-home mode
is active.
You should have the automatic transmis-
sion checked as soon as possible by an
authorized Saab dealer.
The following gears will be engaged in the
respective selector positions when the auto-
matic transmission is in the Limp-home
mode:
Overheated transmission oilIf the transmission oil becomes overheated
while driving, the following message
appears on the SID: TRANSMISSION
OVERHEATING. In this event, stop the car
in a suitable place, switch off the engine,
open the hood and wait until the message
goes out. When driving subsequent to the
transmission oil overheating, select a
locked gear position in which the engine
speed is about 3,000 rpm.
The transmission oil can become very hot
when the car is driven with a heavy load; for
example, driving with a trailer on hilly roads
when the wrong gear has been selected,
resulting in many extra gear changes.
Select one of the positions 1, 2 or 3. A high
outside temperature or a defective oil cooler
can also cause the oil temperature to
increase. Contact an authorized Saab work-
shop, see also page 156.
Driving in hilly country with a heavy
loadOverheating of the automatic-transmission
fluid can occur when the car is towing a
heavy load, such as a trailer in hilly country,
with the wrong gear selected, resulting in
abnormally frequent gear changing. Try
selecting position 1, 2 or 3. High ambient
temperatures can also increase the temper-
ature of the transmission fluid or the oil
cooler may be faulty. As the transmission
fluid temperature increases, its useful ser-
vice life is reduced. Contact an authorized
Saab dealer (see also page 156).TowingTowing a car with automatic transmission,
see page 162. Position R D 3 2 1
Gear Reverse 4th 4th 3rd 3rd
NOTEIf the control module has actuated the
Limp-home function for the automatic
transmission, the car will remain in 4th
gear when D is selected, making it very
sluggish. To overcome this, move the
selector lever to position 2.
WARNING
Remember to use engine-braking (selec-
tor position 1, 2, or 3) to spare the brakes
when you are driving on a long or steep
downhill slope. Select the same gear as
you would on the corresponding uphill
slope.
Brake failure can result from overheated
brakes!
ProCarManuals.com
146 Starting and drivingIf the gear selector lever is moved from position D to 1, a
change-down to 3rd gear will occur at about 110 mph (180 km/h).
A change-down to 2nd gear will occur at about 75 mph (120 km/h)
and to 1st gear at about 40 mph (65 km/h).
When position 1 is selected, all the other gears will be locked out.
Manual gear-changing is not recommended on slippery roads.
2.0 Turbo 185 hp and 205 hp: If one of the drive wheels spins
excessively, the engine torque will be reduced to avoid damaging
the transmissionKick-downWhen the accelerator is pressed down hard, a downshift to the next
lower gear will occur to provide maximum acceleration, e.g. for over-
taking.
The change-up to the next gear again will take place either when the
accelerator is released or when maximum engine speed for that
gear is reached.
Adaptive gear-change patternsAdaptive gear-change patterns are selected automatically depend-
ing on the engine load. This function applies in the Normal and Sport
modes.
The change occurs at a higher rotation speed and the gear remains
engaged for a longer period, if the control module senses that the
load does not drop. These change patterns avoid unnecessary gear
changes when, for example, driving on long inclines with a trailer,
and to prevent overheating of the transmission oil. This function cuts
in automatically if the oil becomes too hot, to protect the transmis-
sion from serious damage, and lower the oil temperature.
The adaptive change pattern function is not activated at speeds over
93 mph (150 km/h). If a pattern is in operation when this speed is
exceeded, it will be maintained until the control module senses that
a more suitable one can be activated.
The adaptive gear-change pattern function is deselected when:
Winter mode is selected.
The engine is switched off.
The load is reduced by so much that this function is no longer
required.
“Automatic transmission fault indicator” appears on the
main instrument panel, see page 144. 1
Position 1 should be used when maximum
engine-braking is required on steep downhill
slopes and to avoid frequent gear-changing on
steep climbs.
Do not move the selector to position 1 at speeds
in excess of 30 mph (50 km/h).
ProCarManuals.com
172 Car careEngine oilChecking the fluid level Regularly check the oil level in the engine.
Do this with the car standing on level ground
with the engine warm, 2-5 minutes after it
has been turned off. Take the dipstick out
and wipe it off with a clean rag before carry-
ing out the check.
The level must not be below the MIN mark
on the dipstick, but nor should it be above
the MAX mark. Excess engine oil could
result in abnormal oil consumption.
The distance between MIN and MAX corre-
sponds to a volume of about one quart.
When necessary, add oil of the recom-
mended grade via the dipstick pipe. Make
sure that the cap of the dipstick is screwed
on properly after the check. Oil changingThe engine oil must be changed in accor-
dance with the service program, see page
215.
Oil volume and grade, see page 223.
Oil changing should be carried out on a
warm engine. 1 Unscrew the drain plug in the bottom of
the sump and leave the oil to drain into
an oil tray or other suitable receptacle for
at least ten minutes. Take care, as the oil
may be hot.
2 After the oil has been drained, unscrew
and remove the oil filter.
3 Fit a new filter and tighten it by hand.
4 Refit the drain plug with a new washer.
5 Add new oil.
Run the engine to normal temperature and
check the oil level.
IB890
Oil filler cap and dipstick
IB891
Drain plug
ProCarManuals.com
173 Car care
Transmission fluidManual transmissionCheck and top up the fluid in accordance
with the service program.
If original fluid cannot be obtained for top-
ping up, Dexron III (synthetic fluid) auto-
matic transmission fluid can be used. If so,
the car should be taken to an authorized
Saab dealer as soon as possible to have the
reason for low fluid level corrected and orig-
inal fluid installed.Automatic transmissionCheck the fluid level as follows:
1 Park the car on level ground and apply
the parking brake. The automatic trans-
mission fluid must be at normal running
temperature, approximately 175°F
NOTEChange of engine oil and oil filter may be
required more frequently (5000-mile
intervals (8,000 km)) if any one of the fol-
lowing conditions apply to the car:
Most trips are less than 5 to 10 miles (8
to 16 km). This is particularly important
when outside temperatures are below
freezing.
Most trips include extensive idling
(such as frequent stop-and-go driving).
Most trips are through dusty areas.
You frequenty tow a trailer or use a car-
rier on top of your vehicle.
If the vehicle is used for delivery ser-
vice, police, taxi or other commerical
applications.
WARNING
Prolonged and repeated exposure of
the skin to engine oil can cause seri-
ous skin disorders.
Avoid prolonged skin contact when-
ever possible. Wash the affected area
thoroughly with soap and water after
any contact.
Keep oil out of reach of children.
Do not touch the turbocharger or
manifold. These get very hot when the
engine has been running.
Do not spill oil on hot parts of the
engine as this could cause a fire.
Protect the environment. Do not dis-
pose of oil in the ground or down a
drain. Dispose of all used oil and oil fil-
ters at an appropriate disposal facility.
+80°
MIN MAX
+80°
IB495
Oil dipstick, automatic transmission
ProCarManuals.com
175 Car care
Changing the coolant(Usually carried out as part of the Saab
original service by an authorized Saab
dealer)
1 If the engine is hot, loosen the expan-
sion-tank filler cap a little to release the
pressure. Leave the cap in place.
2 Fit a suitable piece of hose onto the
nipple of the drain cock. Let the hose dis-
charge into a receptacle under the radi-
ator and open the drain cock, which is
located on the inside of the radiator
facing the engine bay.
3 Remove the filler cap on the expansion
tank.
4 In a couple of minutes the system will be
empty. Close the drain cock. 5 Mix antifreeze and water in a suitable
container. Use only Saab-approved
coolant.
6 Add the coolant slowly to the expansion
tank. This will take about two minutes,
as the air needs time to escape.
7 Screw the expansion-tank cap on and
run the engine to normal temperature.
Top up with coolant until the level is just
under the "KALT – COLD" mark on the
tank.
8 Check the coolant again after a few days
and top up as necessary.
NOTEAlways mix the antifreeze with the
appropriate volume of water before
adding it to the cooling system.
If pure antifreeze is added, the engine
could still freeze and be damaged. This is
because the antifreeze will not mix
properly with the coolant before the
thermostat has opened to allow full
circulation.
WARNING
Proceed with caution if the radiator is
boiling when you open the hood.
Never remove the expansion-tank
filler cap when the radiator is boiling.
Loosen the cap carefully, and let the
engine cool before removing the cap.
The cooling system is pressurized –
hot coolant and vapor can escape
when the filler cap is released.
IB893
Radiator drain cock
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