2000 HONDA INSIGHT engine

I
f You r Engin e Overheat s
4 . I f th e temperatur e gaug e stay s a t
th e re d mark , tur n of f th e engine .
5 . Wai t unti l yo u se e n o mor e sign s
o f stea m o r spray , the n ope n th e

hood .

6 . Loo k fo r an y obviou s coolan t leaks ,
suc h a s a spli t radiato r hose .
Everythin g is stil l extremel y hot ,
s o us e caution . I f yo u fin d a leak , i t
mus t b e repaire d befor e yo u
continu e drivin g (se e Emergenc y
Towin g o n pag e 22 8 ) .
7 . I f yo u don' t fin d a n obviou s leak ,
chec k th e coolan t leve l i n th e
radiato r reserv e tan k (se e pag e
10 5 ) . I f th e leve l i s belo w th e
MI N mark , ad d coolan t t o halfwa y
betwee n th e MI N an d MA X marks .
8 . I f ther e wa s n o coolan t i n th e
reserv e tank , yo u ma y als o hav e to
ad d coolan t t o th e radiator . Le t th e
engin e coo l dow n unti l th e pointe r reache
s th e middl e o f th e tempera -
tur e gauge , o r lower , befor e check -
in g th e radiator .
9 . Usin g glove s o r a larg e heav y
cloth , tur n th e radiato r ca p
counterclockwise , withou t pushin g
down , t o th e firs t stop . Thi s
release s an y remainin g pressur e i n
th e coolin g system . Afte r th e
pressur e releases , pus h dow n o n
th e ca p an d tur n i t unti l i t come s
off . 10.Star
t th e engin e an d se t th e
temperatur e contro l dia l t o
maximum . Ad d coolan t t o th e
radiato r u p t o th e bas e o f th e fille r
neck . I f yo u d o no t hav e th e
prope r coolan t mixtur e available ,
yo u ca n ad d plai n water .
Remembe r t o hav e th e coolin g
syste m draine d an d refille d wit h
th e prope r mixtur e a s soo n a s yo u

can .

11.Pu t th e radiato r ca p bac k o n
tightly . Ru n th e engin e an d watc h
th e temperatur e gauge . I f i t goe s
bac k t o th e re d mark , th e engin e
need s repair . (Se e Emergenc y
Towin g o n pag e 22 8 .)
12.I f th e temperatur e stay s normal ,
chec k th e coolan t leve l i n th e
radiato r reserv e tank . I f i t ha s
gon e down , ad d coolan t t o th e
MA X mark . Pu t th e ca p bac k o n

tightly .

Takin g Car e o f th e Unexpecte d

Removin
g th e radiato r ca p

whil e th e engin e i s ho t ca n

caus e th e coolan t t o spra y out ,
seriousl y scaldin g you .

Alway s le t th e engin e an d
radiato r coo l dow n befor e

removin g th e radiato r cap .

Lo
w Oi l Pressur e Indicato r
LO W OI L PRESSUR E INDICATO R

Thi s indicato r shoul d ligh t whe n th e
ignitio n switc h is O N (II) , an d g o ou t
afte r th e engin e starts . I t shoul d
neve r com e o n whe n th e engin e is
running . I f i t start s flashing , i t
indicate s tha t th e oi l pressur e
droppe d ver y lo w fo r a moment , the n
recovered . I f th e indicato r stay s o n
wit h th e engin e running , i t show s
tha t th e engin e ha s los t oi l pressur e
an d seriou s engin e damag e is
possible . I n eithe r case , yo u shoul d
tak e immediat e action . Running
the engine with low oil
pressure can cause serious mechanical
damage almost immediately. Turn off
the engine as soon as you can safely get
the car stopped.
1 . Safel y pul l of f th e roa d an d shu t
of f th e engine . Tur n o n th e hazar d
warnin g indicators .
2 . Le t th e ca r si t fo r a minute . Ope n
th e hoo d an d chec k th e oi l leve l
(se e pag e 12 2 ) . Althoug h oi l leve l
an d oi l pressur e ar e no t directl y
connected , a n engin e tha t i s ver y
lo w o n oi l ca n los e pressur e durin g
cornerin g an d othe r drivin g

maneuvers .

3 . I f necessary , ad d oi l t o brin g th e
leve l bac k t o th e ful l mar k o n th e
dipstic k (se e pag e 15 9 ) . 4
. Star t th e engin e an d watc h th e oi l
pressur e indicator . I f th e ligh t
doe s no t g o ou t withi n te n seconds ,
tur n of f th e engine . Ther e is a
mechanica l proble m tha t need s t o
b e repaire d befor e yo u ca n
continu e driving . (Se e Emergenc y
Towin g o n pag e 22 8 . )
Th e engin e runnin g generate s th e
oi l pressure .
Whe n th e aut o idl e sto p is
activated , th e engin e is stopped .
Bu t th e lo w oi l pressur e indicato r
doe s no t light .
Takin g Car e o f th e Unexpecte d
NOTIC
E

Malfunctio
n Indicato r Lam p
MALFUNCTIO N INDICATO R LAM P

Thi s indicato r come s o n fo r a fe w
second s whe n yo u tur n th e ignitio n
switc h O N (II) . I f i t come s o n a t an y
othe r time , i t indicate s on e o f th e
engine' s emission s contro l system s
ma y hav e a problem . Eve n thoug h
yo u ma y fee l n o differenc e in you r
car' s performance , i t ca n reduc e
you r fue l econom y an d caus e you r
ca r t o pu t ou t excessiv e emissions .
Continue d operatio n ma y caus e
seriou s damage .
I
f yo u hav e recentl y refuele d you r
car , th e caus e o f thi s indicato r
comin g o n coul d b e a loos e o r
missin g fue l fil l cap . Chec k th e ca p
an d tighte n it unti l i t click s severa l
times . Replac e th e fue l fil l ca p if i t i s
missing . Tightenin g th e ca p wil l no t
mak e th e indicato r tur n of f
immediately ; i t take s thre e drivin g

trips .

I f th e indicato r remain s o n pas t thre e
drivin g trips , o r th e fue l ca p wa s no t
loos e o r missing , hav e th e ca r
checke d b y th e deale r a s soo n a s
possible . Driv e moderatel y unti l th e
deale r ha s inspecte d th e problem .
Avoi d full-throttl e acceleratio n an d
drivin g a t hig h speed .
Yo
u shoul d als o hav e th e deale r
inspec t you r ca r i f thi s indicato r
come s o n repeatedly , eve n thoug h it
ma y tur n of f a s yo u continu e driving .

If you keep driving with the
malfunction indicator lamp on, you can
damage your car's emissions controls
and engine. Those repairs may not be
covered by your car's warranties.

Takin g Car e o f th e Unexpecte d
NOTIC
E

Brak
e Syste m Indicato r

BRAK E SYSTE M INDICATOR *
Th e Brak e Syste m Indicato r come s
o n whe n yo u tur n th e ignitio n O N
(II) . I f th e parkin g brak e is no t set , i t
goe s of f afte r yo u star t th e engine . I f
th e parkin g brak e is set , i t goe s of f
whe n yo u full y releas e th e parkin g
brak e wit h th e engin e running . I
f i t come s o n a t an y othe r time , i t
indicate s a proble m wit h th e car' s
brak e system . I n mos t cases , th e
proble m is a lo w flui d leve l i n th e
brak e flui d reservoir . Pres s lightl y o n
th e brak e peda l t o se e i f i t feel s
normal . I f i t does , chec k th e brak e
flui d leve l th e nex t tim e yo u sto p a t a
servic e statio n (se e pag e 171 ). I f th e
flui d leve l i s low , tak e th e ca r t o you r
deale r an d hav e th e brak e syste m
inspecte d fo r leak s o r wor n brak e

pads .

However , i f th e brak e peda l doe s no t
fee l normal , yo u shoul d tak e
immediat e action . Becaus e o f th e
brak e system' s dual-circui t design , a
proble m in on e par t o f th e syste m
wil l stil l giv e yo u brakin g a t tw o
wheels . Yo u wil l fee l th e brak e peda l
g o dow n muc h farthe r befor e th e ca r
begin s t o slo w down , an d yo u wil l
hav e t o pres s harde r o n th e pedal .
Th e distanc e neede d t o sto p wil l b e
muc h longer . Slo
w dow n b y shiftin g to a lowe r
gear , an d pul l t o th e sid e o f th e roa d
whe n it i s safe . Becaus e o f th e
longe r distanc e neede d to stop , i t i s
hazardou s t o driv e th e car . Yo u
shoul d hav e it towed , an d repaire d a s
soo n a s possible . (Se e Emergenc y
Towin g o n pag e 22 8 .)
I f yo u mus t driv e th e ca r a shor t
distanc e in thi s condition , driv e
slowl y an d cautiously .

Takin g Car e o f th e Unexpecte d

*
U.S . indicato r show n

Identificatio
n Number s

Th e Engin e Numbe r i s stampe d int o
th e engin e block .
Th e Transmissio n Numbe r i s o n a
labe l o n to p o f th e transmission .TRANSMISSIO
N NUMBE R ENGINE NUMBE R
IM A MOTO R NUMBE R

Technical Informatio n

Specification
s

* 1
: Includin g th e coolan t i n th e reserv e tan k an d tha t remainin g i n th e

engine .
Reserv
e tan k capacity : 0.1 1 U S ga l (0. 4 , 0.0 9 Im p gal )
* 2
: Contac t you r Hond a deale r whe n replacemen t i s necessary .

Technica l Informatio n

Emission
s Control s

Th e burnin g o f gasolin e in you r car' s
engin e produce s severa l byproducts .
Som e o f thes e ar e carbo n monoxid e
(CO) , oxide s o f nitroge n (NOx ) an d
hydrocarbon s (HC) . Gasolin e
evaporatin g fro m th e tan k als o
produce s hydrocarbons . Controllin g
th e productio n o f NOx , CO , an d H C
i s importan t t o th e environment .
Unde r certai n condition s o f sunligh t
an d climate , NO x an d H C reac t t o
for m photochemica l "smog. " Carbo n
monoxid e doe s no t contribut e t o
smo g creation , bu t i t i s a poisonou s

gas .
Th
e Clea n Ai r Ac t
Th e Unite d State s Clea n Ai r Act *
set s standard s fo r automobil e
emissions . I t als o require s tha t
automobil e manufacturer s explai n t o
owner s ho w thei r emission s control s
wor k an d wha t t o d o t o maintai n
them . Thi s sectio n summarize s ho w
th e emission s control s work .
Schedule d maintenanc e is o n pag e
15 0 .
* I n Canada , Hond a vehicle s compl y
wit h th e Canadia n Moto r Vehicl e
Safet y Standard s (CMVSS ) fo r
Emission s vali d a t th e tim e the y ar e
manufactured .
Crankcas e Emission s Contro l

Syste m

You r ca r ha s a Positiv e Crankcas e
Ventilatio n System . Thi s keep s
gasse s tha t buil d u p in th e engine' s
crankcas e fro m goin g int o th e
atmosphere . Th e Positiv e Crankcas e
Ventilatio n valv e route s the m fro m th
e crankcas e bac k t o th e intak e
manifold . The y ar e the n draw n int o
th e engin e an d burned .
Evaporativ e Emission s Contro l
Syste m
A s gasolin e evaporate s i n th e fue l
tank , a n evaporativ e emission s
contro l caniste r fille d wit h charcoa l
adsorb s th e vapor . I t i s store d in thi s
caniste r whil e th e engin e i s off . Afte r
th e engin e is starte d an d warme d up ,
th e vapo r i s draw n int o th e engin e
an d burne d durin g driving .
Onboar d Refuelin g Vapo r
Recover y
Th e Onboar d Refuelin g Vapo r
Recover y (ORVR ) syste m capture s
th e fue l vapor s durin g refueling . Th e
vapor s ar e adsorbe d in a caniste r
fille d wit h activate d carbon . Whil e
driving , th e fue l vapor s ar e draw n
int o th e engin e an d burne d off .
Technica l Informatio n

Emission
s Control s

Exhaus t Emission s Control s
Th e exhaus t emission s control s
includ e thre e systems : PGM-FI ,
Ignitio n Timin g Contro l an d Thre e
Wa y Catalyti c Converter . Thes e
thre e system s wor k togethe r t o
contro l th e engine' s combustio n an d
minimiz e th e amoun t o f HC , CO , an d
NO x tha t come s ou t th e tailpipe . Th e
exhaus t emission s contro l system s
ar e separat e fro m th e crankcas e an d
evaporativ e emission s contro l

systems .
PGM-FI
System

Th e PGM-F I Syste m use s sequentia l
multipor t fue l injection .
I t ha s thre e subsystems : Ai r Intake ,
Engin e Control , an d Fue l Control .
Th e Engin e Contro l Modul e (ECM )
o r th e Powertrai n Contro l Modul e
(PCM ) use s variou s sensor s t o
determin e ho w muc h ai r i s goin g
int o th e engine . I t the n control s ho w
muc h fue l t o injec t unde r al l operat -
in g conditions .

Ignition Timing Control System

Thi s syste m constantl y adjust s th e
ignitio n timing , reducin g th e amoun t
o f HC , C O an d NO x produced .

Three Way Catalytic Converter

Th e thre e wa y catalyti c converte r i s
i n th e exhaus t system . Throug h
chemica l reactions , i t convert s HC ,
CO , an d NO x in th e engine' s exhaus t
t o carbo n dioxid e (CO 2), dinitroge n

(N 2), an d wate r vapor .
Replacemen
t Part s
Th e emission s contro l system s ar e
designe d an d certifie d t o wor k to -
gethe r i n reducin g emission s t o
level s tha t compl y wit h th e Clea n Ai r
Act . T o mak e sur e th e emission s
remai n low , yo u shoul d us e onl y ne w
Genuin e Hond a replacemen t part s o r
thei r equivalen t fo r repairs . Usin g
lowe r qualit y part s ma y increas e th e
emission s fro m you r car .
Th e emission s contro l system s ar e
covere d b y warrantie s separat e fro m
th e res t o f you r car . Rea d you r
warrant y manua l fo r mor e informa -
tion .
Technica l Informatio n