Page 1115 of 1395
Ftom page 22-24
Check tol a short in the wit6:1. Remove the heater controlpanel {see page 22-46)2. Check for continuity betweenthe No.2 and No.3terminals of
the heater controlpanel8P connector and body ground indi-vidually.
Reoaii short in tfte wir€{s) b€irv€€nthe redrc{lstion conttol motor and
ihe hedter control panel.
Check for a shon to power:
Check the same wires lor voltage.
Repair short to power in the wite
between the rocirculation controlmotor and lh€ heator controlpanel. (This demsges the heater
conlrol panel.l
ls there any voltage?
Ch€ck tor an open in the wires:Check for continuity between thefollowing terminals ol the recircu'lation control motor 4P connectorand the heater control panel 8P
8P: 4P:No.2 - No.4No.3- No.2
Ropair open in the wile(sl betweenthe recirculalion control motorand the heeter cortrol Pan€|.
Check for loose wires or pool
connections at the heat€r control
Danel 8P connoctor and .t therocirculation control motor 4Pconnector. lf lhe connec{ions aregood, substitule a known-goodhester control oanel, and rochock.lI the symptom/indication goes
away, .eplace the otiginal heater
control pan€|.
HEATER CONTROL PANEL 8P CONNECTOR
Wire side of female terminals
GRN/REO---1 T'lF Iir l516 I
213
;T;
1ffiIVI4I
GRN/WHT
RECIRCULATION CONTROL MOTOR,lP CONNECTORwire side ot female terminals
22-25
www.emanualpro.com
Page 1128 of 1395
Troubleshooting
A/G System {cont'd)
From page 22-37
A/C PRESSURE SWITCHCheck th€ A/C pressure switch:1. Turn the ignition switch OFF.2. Check lor continuity bgtweenthe No. 1 and No.2 terminalsofthe A,/C pressure switch.
Check for proper Ay'C system pressure.
Roplece tha A/C pr€ssure switch.
Chock lor an opgn in thg wire:1. Feconnect the A/C pressure
switch 2P connector,2. Remove the heater controlpanel (see page 22-46).3. Turn the ignition switch ON llli.4. Measure the voltage betweenthe No. 10 terminal of theheater control panel 20P con-nector and body ground.
Repair open in the wir. botwcenthe A/C pres3ur€ switch and theheater control oanel.ls there approx. 5 volts?
Check lor loos6 wiras or pool
connections at the heater controlDanel 20P connoctor and at theA/C pr.ssule switch 2P connsc-tor. lf the connections ere good,
substitute a known-good heatarco trol pangl, end recheck. lf thesymptom/indication goes away,replace the original heater conlrolpanel.
HEATER CONTROL PANEL 2OP CONNECTOR
Wire side ol female terminals
22-38'
www.emanualpro.com
Page 1129 of 1395
Both heater and A/C do not work.
Check the No. 17 (7.5 A)fuse in theunder-dash fuse/relay box, and theNo. 47 (7.5 A) fuse in the under-hood luse/relay box.
nophcc ih. fur.l.l, .nd r.check.
Check tor rn open in the wiro:1. Remove the heater controlpanellsee page 22 46).2. Turn the ignition switch ON (ll).3. Measure the voltage betweenthe No. 1 terminal of theheater control panel 8P con-nector and body ground.
R.pair opan in lha wlra batw.cnthe No. 1? fuaa and tha h.ltcrcontrol panal.ls thero battery voltage?
Chgck for an opan in th€ wirg:1. Turn the ignition switch OFF.2. Measure the voltage betweenthe No. l l terminal of thoheater control panel 20P con-noctor and body ground.
Repsil opon in tha wi.a batwcanth. No. 47 tur. and tho hoitorcontlol panol.
ls there battery voltags?
Check for an opon in the wire:Ch6ck lor continuity betwoen theNo. 7 terminal of the heater con-trol panel 8P connector and bodyground.
Check for an opon in tho wirab6{woon tho hoatar control p.noland body ground. It the wir. i3OK, chsck for poor ground rtGlOl lnd Glo2.
Check for loose wire3 or oooaconnection3 at the haater controlprnol 8P and 20P connoctors. Itthc conncction3 are good, substi-tuta a known-good h€ater con-trol prnol, and rechecft. lf thesymptom/indic.lion go.3 ewry,repl.cg the original ha.ter con-tlol oancl.
HEATER CONTROL PANEL 8P CONNECTOR
Wire side ot female terminals
HEATER CONTROL PANEL 2OP CONNECTOR
I2A,/1,/58910
1t12131a151517181920
WHT/BLU
Wire side of female terminals
23
{578
BLK
0
www.emanualpro.com
Page 1130 of 1395
Troubleshooting
Heater Control Panel Input/Output Signals
HEATER CONTROL PANEL CONNECTORS
8P CONNECTOR
Wire side of female terminals
2OP CONNECTOR
8P CONNECTOR
Cavitylrvire cololSignalCavityWire cololSignal
'lBLK/TE LIG2 (POWER)INPUTREDDASH LIGHTS ERIGHT-
NESS CONTROLLERCUTPUT
2GRN/REDRECIRCULATEINPUTRE D/BLK
COMBINATION LIGHT
SWITCH (Via No. 30 (7.5 A)
fuse)
INPUT
GRN/VVHTFRESHINPUT1BLKGROUNDOUTPUT
BLUI/ELREAR WINDOW
DEFOGGER RELAYCUTPUT8BLU/BLKBLOWER FEEDBACKINPUT
20P CONNECTOR
CavityWire colorSignalCavityWire colorSignal
1GRYAIR MIX POTENTIAL +5VOUTPUT'llWHT/BLUBACK PU (POWER)INPUT
2GRNEVAPORATOR TEMPERA.
TURE SENSOROUTPUT12YELMODE HEAT/DEFINPUT
13BLU/BLKMODE HEATINPUT
14GRN/YELMODE HEAT/VENTINPUT
ICYEUREDMODE VENTINPUT
6PNI(BLKAIR MIX POTENTIALINPUTtoYEUBLUMODE DEFINPUT
717RED/BLUAIR MIX COOLOUTPUI
8ORNrur'HTBLOWER MOTOR HIGH
RELAYINPUT18RE D/VE LAIR MIX HOTOUTPUI
BRNSENSOR GROUNDINPUT'19BRNA/VHTIVIODE MOTOR GROUNDINPUT
10BLU,ryVHTA"/C PRESSURE SWITCHINPUT20T GRN/BLKPOWER TRANSISTOR BASECUTPUT
22-40
www.emanualpro.com
Page 1134 of 1395
Evaporator Temperature
SensorPower Transistor
Test
Dip the sensor in ice water, and measure the resistance
with a digital multimeter. Then pour hot water on the
sensor, and check lor change in resistance.
Compare the resistance reading between the No. | 8nd
No. 2 terminals of the evaporator temperature sensor
with the specifications shown in the following graph;
resistance should be within the specifications.
EVAPOBATOR TEMPERATURE SENSOB
Terminal side ol male terminals
4
RESISTANCEko
t0
50 68 86.F10 20 30'c
22-44
12V 1.2-3.1W
No. 2 ILT GRN/BLK)
No. I IBLU/BLK)
Test
1.Disconnect the 3P connector from the oower tran-
st$or.
Carefully release the lock tab on the No. 2 terminal in
the 3P connector, then remove the terminal and insu-
late it from body ground.
Connect a 1.2 - 3.4 W bulb between the No, 1 and
the No,2 cavity on the 3P connectol
Reconnect the 3P connector to the power transistor.
Turn the ignition switch ON (ll). and check that the
blower motor runs.
a lf the blower motor runs at half soeed the oower
transistor is OK, replace the heater control panel.
. lf ths blower motor does not run at half soeed,
reDlaca the Dower transistor.
www.emanualpro.com
Page 1136 of 1395
Heater Control PanelBlower Unit
Replacement
'1.Remove the center panel together with the heater
control panel and the audio unit (see section 20).
Remove the self-tapping screws and the heater con-
trol panel from the center panel.
3. lnstall in the reverse order of removal.
CENTER PANEL
22-46
1.
Replacement
Bemove the evaporator (see page 22-48),
Disconnect the connectors from the blower motor,
the blower motor high relay, the power transistor
and the recirculation control motor. Remove the
wire harness clio from the recirculation control
motor, and release the wire harness from the clamp
on the blower unit. Remove the mounting bolts, the
mounting nut and the blower unit.
6x1.0mm9.8 N.m (r,0 kgf.m, 7.2 lbl.ftl
9.E N.m 11.0 kgf.m,7.2lbtftl
lnstall in the reverse order of removal. Make sure
that there is no air leakage.
6x1.0mm
www.emanualpro.com
Page 1140 of 1395
A/C FilterHeater Unit
Replacement
1.Remove the glove box (see section 20).
Remove the glove box frame {see page 22-4A).
Release the wire harness from the clamps on the
evaporator. Remove the filter lid, then pull out the
,VC filter assembly from the evaporator housing.
A/C FILTER ASSEMELY
Remove the A/C filter from the filter housing.
Replace the Ay'C filter according to the maintenance
schedule in the owner's manual.
Install in the reverse order of removal. Make sure
that there is no air leakage.
22-50
Replacement
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section {24) before performing repairs or ser-
1. Disconnect the negative cable from the battery.
2. From under the hood, open the cable clamp, then dis-
connect the heater valve cable from the heater valve
arm. Turn the heater valve arm to the fullv ooened
oosition as shown.
When the engine is cool, drain the engine coolant
from the radiator (see section 10).
@ Do not remove the rldiator cap when
the engine is hot; the engine coolant is under pres-
sure and could sevo.ely scald you.
HEATER VALVE ARM
HEATER VALVE CABLE
www.emanualpro.com
Page 1141 of 1395
4. Disconnect the heater hoses from the heater unit.
Engine coolant will run out when the hoses are dis-
connected; drain in into a clean drip pan.
CAUTION: Engino coolant will damage p8int. Ouickly
rinse any spill€d engine coolant Itom painted sur-
faces.
HEATER HOSEIOUTLET SIDE)
Remove the mounting nut from the heater unit.
Take care not to damage or bend the fuel lines, the
brake lines. etc.
CLAMPS
13 N.m 11.3 kg{.m,9.4 lbtftl
22-51
7.
ll.
Remove the dashboard (see section 20).
Remove the evaporator (see page 22-48).
Disconnect the connectors from the mode control
motor and the air mix control motor, and remove the
wire harness clips and wire harness from the heater
unit. Remove the clip from the heater duct, then
remove the mounting nuts and the heater unit
6x1.0mm9,8 N.m (1.0 kgt m,7.2lblft)
qInstall in the reverse order of removal. Make note of
the following items.
a
a
a
a
Apply sealant to the grommets.
Do not interchange the inlet and outlet heater
hoses. Make sure that the clamps are secure.
Refill the cooling system with engine coolant
{see section 10).
Adiust the heater valve cable (see page 22-53).
Make sure that there is no air leakage.
HEATER UNIT
www.emanualpro.com
