2000 HONDA CR-V housing

}-Overhaul
1. Remove the filter lid. then pull out the A/C filter
assembly.
Pull out the evaporator temperature sensor from
the evaporator fins.
Remove the self-tapping screws and the clamps
from the housings.
Carefully separate the housings, then remove the
evaporator.
lf necessary, remove the expansion valve When
loosening the nuts of the expansion valve, use a sec-
ond wrench to hold the expansion valve or the evapo-
rator line. Otherwise, they can be damaged.
6. Reassemble the evaporator in the reverse order of
disassembly. Make note of these items.
. Replace the O-rings with new ones at each fitting,
and apply a thin coat of refrigerant oil before
installing them. Be sure to use the right O-rings
for HFC-'134a (R-134a) to avoid leakage.
. Install the expansion valve capillary tube with
the capillary tube in contact with the outlet line
directly, and wrap it with electricaltape.
. Reinstall the evaporator temperature sensor to
its original location.
. Make sure that there is no air leakage.
ELECTRICAL TAPEReplace.Make sure there is no foreign matter stuck between
the capillary tube and outlet line.
CAPILLARY TUAE
EXPANSION VALVE
4.
TEMPERATURESENSORlest, page 22-41
,m
\!{
YFILTER LID
;
I-OWER HOUSINGA/C FILTER ASSEMBLY
22-49
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A/C FilterHeater Unit
Replacement
1.Remove the glove box (see section 20).
Remove the glove box frame {see page 22-4A).
Release the wire harness from the clamps on the
evaporator. Remove the filter lid, then pull out the
,VC filter assembly from the evaporator housing.
A/C FILTER ASSEMELY
Remove the A/C filter from the filter housing.
Replace the Ay'C filter according to the maintenance
schedule in the owner's manual.
Install in the reverse order of removal. Make sure
that there is no air leakage.
22-50
Replacement
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section {24) before performing repairs or ser-
1. Disconnect the negative cable from the battery.
2. From under the hood, open the cable clamp, then dis-
connect the heater valve cable from the heater valve
arm. Turn the heater valve arm to the fullv ooened
oosition as shown.
When the engine is cool, drain the engine coolant
from the radiator (see section 10).
@ Do not remove the rldiator cap when
the engine is hot; the engine coolant is under pres-
sure and could sevo.ely scald you.
HEATER VALVE ARM
HEATER VALVE CABLE
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Temperature Control
Adjustment
l. From under the hood, open the cable clamp, then
disconnect the heater valve cable from the heater
vatve arm.
From under the dash, disconnect the heater valve
cable housing from the cable clamp. and disconnect
the heater valve cable from the air mix contlol arm
Set the temperature control dial on MAX COOL with
the ignition switch ON (ll).
Attach the heater valve cable to the air mix control
arm as shown above. Hold the end of the heater
valve cable housing against the stop, then snap the
heater valve cable housing into the cable clamp.
HEATER VALVE ARM
HEATER VALVE CABLE
5. From under the hood. turn the heater valve arm to
the fullv closed position as shown, and hold it.
Attach the heater valve cable to the heater valve
arm, and gently pull on the heater valve cable hous-
ing to take up any slack, then install the heate. valve
cable housing into the cable clamp.
HEATER VALVE ARM
HEATER VALVE CABLE
22-53
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Ground Distribution
Ground-to-Component(sl Index
GroundWire Color
G2
G3
G 10'l
G201
G202
G351
BLIVRED
BRN
BLK
BLK
BRN/BLK
BLK
BLK
BLK
23-46
Component or Circuits Grounded
Battery
Valve Cover
Transmission housing
A,/T gear position switch
ECM (PG1, PG2) ('98 - 00 models: M/T)
PCM (PG1, PG2l (Avrr)
PGM-FI main relay
Power steering pressure (PSP) switch
Radiator fan switch
VSS
Data link connector
ECM (1G1, LG2) ('98 - 00 models: M/T)
PCM (LGI, LG2) (IVT)
Shielding:
between ECM ('98 - 00 models: M/T) or PCM (Ay'T) and CKF sensorbetween ECM {'98 - 00 modets: M/T} or pCM (Ay'T) and CKp sensorbetween ECM ('98 - 00 models: M/T) or PCM (rVT) and CYP sensorbetween ECM ('98 - 00 models: M/T) or PCM (Ay'T) and TDC sensorbetween ECM {'98 - 00 models: M/T) or PCM (ly'T) and countershaft speed sensor (Ay'T)
between ECM ('98 - 00 models: M/T) or PCM {A,,/T) and mainshaft sp€ed sensor {!VT)between ECM ('98 - 00 models: M/T) or PCM (A,/T) and primary HO2Sbetween ECM ('98 - 00 models: M/T) or PCM (Ay'T) and secondary HO2SHorn (High)
Horn {Low}
Radiator fan motor
Right headlight
Right front parking light
Right front side marker light
Right front turn signal light
Condenser fan motor
Cruise actuator
Left front parking light
Left front side marker light
Left front turn signal light
Left headlight
Rear window washer motor
Windshield washer motor
ABS pump motor
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Rear Side Marker Lights/
License Plate LightTaillights
Replacement
Rear Side Marke. Light:
1. Remove the retaining spring, and remove the rearside marker light from the rear bumper.
2. Disconnect the 2P connector from the light.
RETAINING
HOUSING
Licens€ Plate Light:
1. Remove the two screws from the license plate light,and pull the light out part of the way.
2. Disconnect the 2P connector from the light,
23-A2
LIGHT (8 WI
Replacement
1. Open the hatch glass.
2. Disconnect the 6P connector from the taillight.
3. Remove the three screws, then pull out the outertaillight.
Brak€/Plrking light 2115 W
Back-up light: 21CP (18 W)
Turn signll light 21 W
Inspect the gasket; replace it if it is distorted or$ays compressed.
Install the taillight, and run water over it to makesure it does not leak.
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Brake Lights
High Mount Brake Light
Replacement
1. Push the clips, and remove the cover from thehousing.
Disconnect the connectors.
Remove the two nuts and the housing.
2.
HOUSING
Gircuit Diagram
UNDER.HOODFUSE/RELAY BOXBATTENY
/,i | No.s2 {15A) |
\Y*-I=f*-'o*T*'no"l
IV
T:,^-,
HORNSYSTEM
I
i.t53l| *",*"",
GRNA,VHT
GBNMHT -.1
I
I
. ABS CONTFOLUNIT' ECM/PCM. CRUISE CONTROLUNIT
GRNAVHT GRNWH
ll
tl
A[$^Jlr A
Yi,?'il Y
tlBLK BLK
llrl
IBLK
I
I
d
oi,,
RIGHTEFAKELIGHT(21w)
LEFIBFAKELIGHT(2rw)
BLK
G553
23-84
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Interior Lights
Ceiling Laght Test
Front and rgar:
1. Turn the light switch OFF.
2. Pry off the lens.
3. Remove the two mounting nuts and the housing.
4. Disconnect the 3P connector from the housing.
Check for continuity between the terminals in each
switch position according to the table.
t€rmtnar
Position \
1or1'2'3'3
OFFo-Pd'l-o
MIDDLEo-/=\-o
ONo-/a\-o\:/
23-94
1 1' 3' 2'
Spotlight Test
1. Turn the spotlight switch OFF.
2. Pry off the lens.
3. Remove the two screws and the housing.
4. Disconnect the 3P connector from the housing.
Check for continuitv between the terminals in each
switch position according to the table,
Terminal
t"",rr" \12ol2'3
R
ONo-/-\--o\:./
OFFo@o
L
ONo-/a--o\:./
OFFo-(9--o
aULB(5Wx2l
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Rear Accessory Socket:
'1. Remove the left rear side trim panel {see section
20t.
2.Disconnect the connectors.
lnspect the connector terminals to be sure they are
all making good contact.
lf the terminals are bent, loose or corroded,
repair them as necessary, and recheck the sys
tem.
. lf theterminals look OK, goto step 4.
ACCESSORYSOCKET
A (YEL/8LUI
3.
\J
ryIIBLK}
4. Turn the ignition switch to ACC (l), and check tor volt
age between the A and B terminals.
o There should be battery voltage.
. lf there is no battery voltage, check for:- blown No. 6 ('10 A) and No. 27 (10 A) fuses in
the under dash fuse/relay box.- faulty rear accessory socket relay (test, page
23-53).- poor ground (G401, G402, G553).- an open in the wire.J
23-97
5. Remove the thermofuse housing and thermal pro
tector, then remove the socket and cover.
THEEMALPROTECTOR
T$THERMOFUSEHOUSING
COVER
SOCKET
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