Automatic Transmission
Special Tools ......... .....'."".'-.-.' 14'2
Description .,....................-...... 14-3
power Flow ......,................. 14"6
Elestronic Control System .... . ................'..'.'.. 14-13
Hvdraulic Control .....'......" 1'l-19
Hydraulic F|ow...... .'.'.".'....11-21
Lock-up System '............ ... t/t'33
Electrical System
Component Locations....,.............'......'.............'.,. 14'39
PCM Circuit Diagram
lA/T Control Syst€m: '96 - 98 Models) .........'.. 1/t-40
PCM Tarminal Volt8ge/Measuring Condhions
{'96 - 98 ModeblA/T Control System ............
PCM Circuit Disgram(A/T Conlrol System: '99 - 00 Modsls) '..........' 14-44
PCM Terminal Voltage/Measuring Conditions('99 - 00 Models)A/T Control System ...
Troubleshooting Proceduros ....
Symptom-to-ComPonent Chari
Efectricaf SFiem - '96 - 98 Models '..-.-..."'.'..11-52
Eloqtrical System -'99 - 00 Modols ... .........". 1+54
EleclricatTroubl$hooting ('96 - 98 Models)
Valve Body
Repair .................... ........'.... 14-139
Valve
Assembly
ATF Pump
1,1-1i10
Inspection ...........'.......... 14-141
Main Valvs Body
Disass€mbf y/lnspoction/R.sssembly .'.'.'.'.. -. -. 1 1-1 12
Secondsry Valve BodY
Disa$embfy/lnspoction/Rsassembly ......'.'.'.'. 11-111
Regulator Valve Body
Disa$embly/lnspoction/Rea3sembly ..........'... 14-1{5
Servo Body
Disassombly/lnsp€ction/Reassembly .".'........ 14-146
Lock-up Valv6 Body
Dis$s.mbf y/ln3poction/Rea$embly .'.. -. -..'.'.' 1 1-1 17
Mainsh!ft
Dkassembly/lnep€ction Reassembly ..'...'........ 14'148
Inspoction .............'..........'. l it-149
Countsrshaft
Disa$embly/lnspeqtion/Rea3sembly .......'...'.. 1a-l51
Dba$ombly/Re$s.mblY11-152
til-46
I rl-48
Troubleshooting Flowcharts
Electrical Troubleshooting ('9!t - 00 Models)
Troublsshooting Flowchart3
Lock-up Control Solenoid vslvo A/B AssemblY
RePlacoment
Shift Cont.ol Solenoid Valve A/B A3sembly
Inspestion
Ona-way Clutch
Disassembh/lrupoction/Rca$embly .. "'........ l4-155
Clutch
lllustlttcd Ind.x {A48A, B4RA Transmlssion) ..' 14-156
tustr.tod Index (MrnA Transmi$ionl ............ til-158
...................... 14-153
L
14-56
1+81'
14-105
1+105
Replacoment ......
Mainshaft/Countorshaft Spo€d Sonsors
Replacemsnt ......'."'........... lit'108
Hydraulic System
Symptom-to-Componeni Chart
Hydraulic Sydemr+109
t4-113
1+116
11-117
Rea$emblY
14-106 Difforrr ial
llhdraied Index........ t4-156
B.ckhrh ln3poction. 14-167
Boaring Roplacemont..-..........11-167
..... 14-108 Diftrrsniial Carrior Repl8cemeni .'.-.............'...' lil-168
Oil Sall Romovalt4-t 59
Oil Soal ln3tallstion/Sidc Clearance'......'.....'... 1'l'169
Torqua Convertcr Housing Boarings
Mlin3haft Besring/Oil Scal Roplac.ment ."..'.. lil-172
Counio6hatt Betring R.plscem.nt ..'...... ....... 14-173
Test.....,......14-106
14-107
14-160
11-162
11-171
11-175
Replacement
Test .....,.,..........
Road Te3t
Linear Solenoid AsssmblY
Stall Speed
lllustrated Indax
Transmission/End Cover'. ....
Transmission Hou3ing,.............'.'......'....""..-.-.. 11-128
Torque Conve.ter Housing/Valvo Body ........... 14-130
End Cover
14-itB Park Stop
1+119 In3pection/Adiustmsnt...'......'.'............'...."""'14-175
Transmbgion
Reassombly
11-122 Torquo Convertet/Drivr Plsie ............'.'............'.. . l4-182
Transmission
11.726 Inrtallation
Tranlmission Housing Boarings
Msinsh.ft /CounteEhaft Bearings
B!pltcomgnt
Rcvo.3s ldlor Gear
lnrtallation
Cooler Flushing ..
Shift Cabls
Test
Fluid Level
Checkin9 .........."..'.'.....
Changing
Pressure Testing
Transmission
Transmission
Rgmoval ..
lil-176
.'..........'.'.'..... 1'l-183
.... lil-187
11-132Adiustmont
RemovaUlnttallation1,1-190
lit-191Transmisgion Housing
Removal ... '.'...... ......'..... 14-l3il
Tolque Convgrter Housing/valvs Body
Rsmoval .........,...... ............. 14-136
Valve CaDs
Description .......'................. t 4'138
Shift lndicator Panel
Adiu3tmant ..'.................. 14-192
ATF Coolor Hoses
Connection ..,............,.,....... l'l-192
Shift Lever .,........
Description
(cont'dl
Gear Selection
The shift lever has six positions: E PARK. E REVERSE, N NEUTRAL, E 1st through 4th gear ranges, E 1st through 3rdgear ranges, @ 2nd gear.
Starting is possible only in E and E positions through the use of a slide-type, neutral-safety switch.
Automatic Transaxle (A/f, Gear Position Indicator
The Ay'T gear position indicator in the instrument panel shows which gear has been selected without having to look downat the console.
Clutch€s
The four-speed automatic transmission uses hydraulically-actuated clutches to engage or disengage the transmission gears.When hydraulic pressure is introduced into the clutch drum, the clutch piston moves. This presses the friction discs andsteel plates together, locking them so they don't slip. Power is then transmitted through the engaged clutch pack to itshub-mounted gear. Likewise, when the hydraulic pressure is bled from the clutch pack, the piston releases the friction discsand the steel plates, and they are free to slide past each other. This allows the gear to spin independently on its shaft,transmitting no power.
lst Clutch
The 1st clutch engages/disengages 1st gear, and is located at the end of the mainshaft, just behind the right sroe cover.The 1st clutch is supplied hydraulic pressure by its ATF feed pipe within the mainshaft.
2nd Clulch
The 2nd clutch engagegdisengages 2nd gear, and is located at the middle of the mainshaft. The 2nd clutch is joined
back-to-back to the 4th clutch. The 2nd clutch is supplied hydraulic pressure through the mainshaft by a circutr connect-ed to the internal hvdraulic circuit,
3rd Clutch
The 3rd clutch engages/disengages 3rd gear, and is located at the end of the countershaft. The 3rd clutch is suooliedhydraulic pressure by its ATF feed pipe within the countershaft.
ilth Clutch
The 4th clutch engages/disengages 4th gear, as well as reverse gear, and is located at the middle of the mainshaft. The4th clutch is joined back-to-back to the 2nd clutch. The 4th clutch is supplied hydraulic pressure by its ATF feed pipewith in the mainshaft.
\-a
PositionDe3cription
E PARK
E REVERSE
N NEUTRAL
E DRIVE
{1st through 4th)
Ei DRtvE('lst through 3rd)
B SECOND
Front wheels locked; park pawl engaged with pa* on countershaft. All clutches released.
Reverse; reverse selector engaged with countershaft reverse gear and 4th clutch locked.
All clutches released.
General driving; starts off in 1st, shifts automatically to 2nd, 3rd, then 4th, depending on vehiclespeed and throttle position. Downshift through 3rd, 2nd and 1st on deceleration to stop. The lock-upmechanism comes into operation in @ position in 3rd and 4th gear.
Use for rapid acceleration at highway speeds and general driving; up-hill and down,hill dfiving; stansotf in 1st, shifts automatically to 2nd, then 3rd, depending on vehicle speed and throttle position.
Downshifts through 2nd to lst on deceleration to stop. The lock-up mechanism comes into operationin 3rd gear,
Use for engine braking or better traction starting off on loose or slippery surfaces; stays in 2ndgear, does not shift up and down.
14-4
I
3. 3rd Gear
As the soeed of the vehicle reaches the prescribed value, shift control solenoid valve B is turned OFF by means ol the
pCM. Shift control solenoid valve A remains ON. The modulator pressure (6) flows to the right end of the 1-2 shift
valve and the left end oJ the 2-3 shift valve. The 2-3 shift valve is moved to the right side by the modulator pressure
(68). The 2-3 shift valve covers the port to stop line pressure (5) to the 2nd clutch and uncovers to the 3-4 shift valve
as the 2-3 shift valve is moved to the right side. The line pressure (5) becomes the 3rd clutch pressure (30) at the 3-4
shift valve. The 3rd clutch pressure (30) is applied to the 3rd clutch, and the 3rd clutch is engaged'
Fluid flows by way of:- Line Dressure (4) * CPB Valve - Line Pressure (5) * 1-2 Shift Valve - Line Pressure (5) * 2-3 Shift Valve
- Line Pressure (5) * 3-4 Shift Valve - 3rd Clutch Pressure (30) - 3rd Clutch
The hvdraulic pressure also flows to the 1st clutch. However, no power is transmitted because of the one-way clutch
as in 2nd gear.
NOTE: When used, "|eft" or "right" indicates direction on the hydraulic circuit.
14-29
L
E Position
The flow of fluid through the torque convefter circuit is the same as in E position The line pressure (1) changes to the
line pressure (3) and flows to the l-2 shift valve. The iine pressure (3) changes to the line pressure (3') at the 'l-2 shift valve
and flows to the servo valve. The servo valve is moved to the right side (Reverse range position) and uncovers the port to
allow line pressure {3") to the manual valve, The line pressure {3') from the 1-2 shift valve flows through the servo valve to
the manual valve and changes the 4th clutch pressure (40). The 4th clutch pressure (40) is applied to the 4th clutch, and
the 4th clutch is engaged,
Reverse Inhibitor Control
When the E position is selected while the vehicle is moving forward at spe€ds over 6 mph (10 km/h)' the PCM outputs the
1st speed signal to shift control solenoid valves A and B; shift control solenoid valve A is turned oFF, shift control solenoid
valve B is turned ON. The 1-2 shift valve is moved to the right side and covers the port to stop line pressure (3') to the
servo valve. The line pressure (3' ) is not applied to the servo valve, and the 4th clutch pressure (40) is not applied to the
4th clutch, as a result, power is not transmitted to the reverse direction'
When used. 'left" or "right" indicates direction on the hydraulic circuit'
14-31
I
PCM CONNECTOR B {25P1 {cont'dl
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Vohage
811SHBShift control solenoid valve B
control
In 1st gear and 2nd gear in -q1, q11 position,
and in E] position: Battery voltage
In 3rd gear and 4th gear in lD.J, [Dr- position: 0 V
B't2SLUInterlock controlWhen ignition switch is ON (ll), brake pedal
deoressed and accelerator Dedal released: 0 V
813D4 INDD4 Indicator light controlWhen ignition switch is first turned ON (ll):
Battery voltage for two seconds
In E position: Baftery voltage
B't 4NMSGMainshaft speed sensor groundAlways: 0 V
E tcNMMainshaft speed sensor signal
input
Depending on engine speed: Pulsing signal
When engine is stopped: 0 V
816ATP RAy'T gear position switch Eposition signal input
InE position: 0V
In other than E position: Battery voltage
817ATP 2A/T gear position switch E posi-
tion signal input
InE position: 0V
In orher than E position: Battery voltage
818 to 821Not used
s22NCSGCountershatt speed sensor groundAlwaysr 0 V
B 23NCCountershaft speed sensor signal
input
Depending on vehicle speed: Pulsing signal
When vehicle is stopped: 0 V
B 24ATP D4Ay'T gear position switch lor posi-
tion signal input
InEposition:0V
In other than 6 position: 5 V
ATP NPA,/T gear position switch E and
N position signals input
InE and E positions: 0V
In otherthan E and N] positions: Battery voltage
PCM CONNECTOR C {31P)
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Voltage
Cl to C6- see section 11 -
c1Service check signalWith ignition switch ON (ll) and service check
connector oDen; 5 V
With ignition switch ON (ll) and service check
connector connected with sDecial tool: 0 V
C8 to Cg- see section 11 -
c10VBUBack-up power systemAlways battery voltage
C11 to C31- see section '11 -
PCM CONNECTOR D (16P}
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Voltage
Dl to D4- see section 11 -
D5STOP SWBrake switch signal inputBrake pedal depressed: Battery voltage
Brake pedal released: 0 V
D6 to D16- see section 1 l -
14-43
PCM Terminal Voltage/Measuring Conditions ('99 - 00 Models)
A/T Control System
The PCM terminal voltage and measuring condjtions are shown for the connector terminals that are related to the A//T con-trol system, The other PCM terminal voltage and measuring conditions are described in section ,11.
PCM Connoctor Tgrminrl Locations
PCM CONNECTOR A {32PI
PCM CONNECTOR 8 (25P}
Terminal NumbelSignalDescriptionM€asuring Conditions/Terminal Voltage
A105L5Service check signalWith ignition switch ON (ll) and service check
connector open: Approx, 5 V
With ignition switch ON (ll) and service check
connector connected with sDecial tool: 0 V
A14D4 INDE indicator light controlWhen ignition switch is first turned ON (ll):
ApDrox. 10 V for two seconds
In E position: Approx. 1O V
428ILUInterlock ControlWhen ignition switch ON (ll), brake pedal
depressed, and accelerator pedal rereaseo:
Battery voltage
A.32STOP SWBrake switch signal inputBrake pedal depressed: battery voltage
Brake oedal released:0 V
Terminal NumberSignalDescdptionMeasuring Condhions/Torminal Voltag6
B1!GP1Power supply systemWith ignition switch ON (ll): Battery voltage
With ignition switch OFF: 0 V
PGlGround
B8LS AMLinear solenoid power supply
negative electrode
With ignition switch ON (ll): Pulsing signal
B9IG P2Power supply systemWith ignition switch ON (ll): Baftery voltage
With ignition switch OFF: 0 V
810PG2G rou nd
917LS APLinear solenoid power supplypositive electrode
With ignition switch ON (ll): Pulsing signal
B 20Ground
VBUBack-up power supplyAlways battery voltage
822Ground
\
14-46
FCM CONNECTOR D {16P)
\o
14-47
Terminal NumberSignalDo3criptionMeasuring Conditions/Torminal Vohage
D1LCALock-up control solenoid valve A
control
When lock-up is ON: Battery voltage
With no lock-up: 0 V
SHBShift control solenoid valve B
control
In E position, in 1st and 2nd gear in E, E
position: Battery voltage
ln 3rd gear in E, E, in 4th gear in E posi-
tion;0 V
D3LCBLock-up control solenoid valve B
control
When full lock-up: Battery voltage
With half lock-up: Pulsing signal
D4Not used
D5VB SOLLock-up control solenoids, shift
control solenoids and linear
solenoid power supply electrode
with ignition switch oN (ll): Battery voltage
With ignition switch OFF: 0 V
D6ATP RAy'T gear position switch
E position input
tnEposition:0V
In other than E position: Approx. 10 V
SHAShift control solenoid valve A
control
In E] position, in 2nd and 3rd gear in p!, [Q]
position: Battery voltage
In 1st gear in E, @ position, in 4th gear in El
Dosition: 0 V
D8ATP D3A/T gear position switch
E position input
In E position:0V
In otherthan @ position: Approx. 10 V
D9ATP D4Ay'T gear position switch
E position switch
In El position: 0 V
In other than E position: Approx. 5 V
D10NCCountershaft speed sensor signal
input
Depending on vehicle speed: Pulsing signal
When vehicle is stooped: 0 V
D11NMMainshaft speed sensor signal
Inpur
Depending on engine speed: Pulsing signal
When engine is stopped: 0 V
D't2NMSGMainshaft speed sensor ground
D13ATP NPAy'T gear position switch E and
E position input
InE and E positions: 0V
In other than E and E positions: Approx. 10 V
D14AfP 2Ay'T gear position switch
E position input
tnEposition;0V
In other than E position: Approx. 10 V
D16NCSGCountershaft speed sensor
ground
Troubleshooting Flowchart - Brake Switch Signal
Symptom
Shift lever cannol b€ moved f.om
B pGition with the brako podrl
depr8sed.
PCM CONNECTORS
Check Brako Light Operation:Deoress the brake pedal.
Rop.ir faulty braks switch cilcuit
lsos soction 231.Are the brake lights ON?
Measure SToP SW Vohag€:1. Turn the ignition switch OFF.2. Disconnect the A l32P) and D
{l6P) connectors from thoPCM.3. Measure the voltage belweenthe D5 and A9 or A22 termi-nals with the brake Pedaldepressod.
Rap.i. opon in the wira bctn oentha 05 terminal and tho btrkclwitdr.ls there battery voltage?
. Brake switch 3ign.l is OK.. Ch6ck lor looao PCM oonnoctors.It nocassary, aubctilute a known-good PCM and r€check.. Inspoct the brake switch circuit
{s6e section 231.
Wire side of lemale terminals