2000 HONDA CIVIC ESP

Rear Brake Galiper
Disassembly (cont'd)
7. Remove the piston by rotating the piston counter-clockwise with the tool, and remove the piston
boot.
CAUTION: Avoid damaging the piston.
PISTON BOOTReplace.
Remove the piston seal.
CAUTION: Take care not to damage the cylinderbore.
CALIPER BODYCheck for scoring on
9. Install the special tool between the caliper bodv andspnng cover.
CAUTION: Be caretul not to damags the inside ofthe caliper cylinder during caliper disassembty.
BRAKE SPRINGCOMPRESSOR07HAE - SG00100
11.
LOCKNUTS
Position the locknuts as shown. then turn the shaftuntil the plate just contacts the caliper body.
NOTE: Do not compress the spring under thespring cover.
Turn the shaft clockwise 1/4 -'ll2 tu.n to comoressadjusting spring B in the caliper body.
CAUTION: To preyant damage to the inner compo-nonts. do not turn the shaft mor€ than 1/2 turn.
SHAFT
LOCKNUTS
PISTON SEALReplace.
ADJUSTII{GSPRING 8
19-28

Doors
Door Panel Replacement
NOTE: Take care not to scratch the door panel andother pa rts.
'1. Remove:
. Inner handle trim (see page 20-14). Mirror mount cover panel (see page 20-24)
2. lf applicable, remove the regulator handle bypulling the clip out with a wire hook.
REGULATOR HANDLE
WIRE HOOK
Remove the armrest pocket, then disconnect thepower window switch connector.
ARMRESTPOCKET
4. Remove the speaker cover, then remove lhe screws.
3.
I
>: Screw locations, 3
| 6b:a,'
L"_
COVER
20-16
TRIM PADREMOVER(Commercially
available)Snap-on#A'177, orequivalent1mm{0.04 in.)
5. Release the clips that hold the door panel. Removethe door panel by pulling it upward. Disconnect thespeaker connector.
NOTE: Remove the door panel with as little bendingas possible to avoid creasing or breaking it.
.L12 fim(0.47 in.) T-
>: Clip locations,
l^
J[
=l$
ll,\*
atr-
,,)
REMoVER tl-)
11.77 in.l
O) CONNECTOR
6. lnstallation is the reverse of the removat oroceoure.
DOOR PANEL

bPosition Adjustment
NOTE: Place the vehicle on a firm, level surface when
adjusting the doors.
After installing the door, check for a flush fit with the
body, then check for equal gaps between the front, rear,
and bottom door edges and the body. The door and
body edges should also be parallel. Adjust at the hinges
as shown,
CAUTION: Place a shop towel on the iack to prevent
damage to the door when loosening the door and hinge
mounting bohs for adiustment.
DOOR MOUNTING BOLTS8 x 1.25 mm28 N.m {2.9 kgf.m.21 lbt'ft}Loosen the door mounting bolts slightly
to move the door lN or OUT until
it's flush with the body. lf necessary,
vou can installa shim behind one
hinge to make the door edgesPARALLEL with the body.
J
HINGE MOUNTING BOLTSI x 1.25 mm28 N.m (2.9 kgf.m,21 lbtft)Remove the inner fender,loosen the hinge mountingbolts, and move the doorBACKWARD or FORWARD,UP or DOWN as necessaryto equalize the gaps.Lower the glass.
\
The door and body edges should be parallel-
ifF t
NOTE: Check for water leaks.
20-23
Striker Adjustment
lvlake sure the door latches securely without slamming.
lf it needs adjustment:
NOTE; The striker nuts are fixed, but the striker can be
adjusted slightly up or down, and in or out.
'L Loosen the screws, then insert a shop towel between
the body and striker.
Insert a shop towelbetween the body and
sc8Ews8 x 1.25 mm18 N.m (1.8 kgf.m,13 tbtftl
PLASTIC
2. Lightly tighten the screws.
3. Wrap the striker with a shop towel, then adjust the
striker by tapping it with a plastic hammer.
CAUTION: Do not tap the striker too hard.
4. Loosen the screws. and remove the shop towel.
Lightly tighten the screws.
Hold the outer handle out, and push the door
against the body to be sure the striker allows a flush
fit. lf the door latches properly, tighten the screws and
recheck.
5.

Seat Belts
Child Seat Anchor Plate Removal/lnstallation
2DllDl
Attachment points are provided for a rear-seal-mounted child restraint system that usespoints are located on the rear shelf, tust behind the rear seat-back.The child seat anchor plates are installed in the middle and on both sides of the rear shelf.covered with the child seat anchor olate cover.
a top tether. The attachment
Each child seat anchor plate is
NOTE:
' Do not remove the toothed washer from the child seat anchor plate, Use the anchor plate with the toothed washerattached to it.
. When installing a child seat on the rear seat, follow the instructions of the manufacturer of the child seat.. When installing the anchor plates, the one with the shoner spacer goes in the middle.. Make sure the rear seat-backs are locked firmly when installing a child seat.
Unit: mm (in.)
REAR SHELF
CIIILD SEAT ANCHORPLATE COVER
MIDOLE CHILDSEAT ANCHOR
CHILO SEATANCHORPLATE COVER
CHILD SEATANCHORPLATE COVER
8 x 1.25 mm22 N.m 12.2 kgl m,
PLA
8 x 1.25 mm22 N.m 12.2 kgl.m,
I x 1.25 mm22 N.m 12.2 kgl.m,16 tbt.ftt
17 {0.67)
16 tbf.ft)
15 {0.s9)
WASHER
rl)
.t
TOOTHEO
ll ff*,".rd,',i"'"o*
SIDESEAT
I x 1,25 mmN.m {2.2 kgf.m.16 tbtftl
SIDE
16 tbf ftl
ANCHOR PLATESEAT ANCHORPLATE
ATTACHMENT POINTS
torward .
20-142
TOOTHED
12lO.47l19 (0.75)

Troubleshooting
Tips and Precautions (cont'dl
Insert the connector all the way and make sure it is
securelv locked.
Position wires so that the open end of the cover faces
down.
After installing harness clips, make sure the harness
doesn't interfere with any moving pans.
Keep wire harnesses away from exhaust pipes and
other hot parts. from sharp edges of brackets and
holes, and from exDosed screws and bolts.
V
F6c6op€n end
Handling Wires and Harnosscs
. Secure wires and wire harnesses to the frame with
their respective wire ties at the designated locations,
. Remove clips carefully; don't damage their locks.
Slip pliers under the clip base and through the hole at
an angle, then squeeze the expansion tabs to release the
clrp.
SNAP-BING PLIERS
23-4
NOT GOOO
ll il,/
s*' -.1}8."/_Y--_Y5\
il ,,
Testing and Repairs
o Do not use wires or harnesses with broken insulation.
Replace them or repair them by wrspping the break
with electricaltaoe.
. After installing parts, make sure that no wires arepinched under them.. When using electrical test equipment, follow the
manufacturer's instructions and those described in
this manual.
. lf possible, insert the probe of the tester from the
wire side (except waterproof connector).
. Seat grommets in their grooves properly.
. Use a probe with a tapered tip.
Refer to the instructions in the Honda Terminal Kit for
identification and replacement of connector termi-
nats.

How To Use This Manual
Circuit Schematics
oa
Each schematic represents one circult. A
circuit's wires and components are arranged
to show current flow, from power at the top of
the page, to ground, at the bottom.
Shared Circuits
Other circuits may share power or ground
terminals or wiring with the circuit shown. A
wire that connects one circuit to another, for
example, is cut short and has an arrowhead
at the end of it pointing in the direction of
current flow. Nelit to the anowhead is the
name o{ the circuil or comoonent which
shares that wiring. To quickly check shared
wiring, check the operation of a component it
serves. lf that component works, you know
the shared wiring is OK.
Connectors
All in-line and fuse box connectors are
numbered (C725, C416, etc.).
Component connectors are not numbered
but are identiJied by the name of the
component. lf a componenl has more than
one connector, each connector is assigned
a letter (A, B, C, etc.). Below most connector
numbers and comDonent names are
PHOTO and VIEW numbers. The PHOTO
number refers to a Dhoto in the back of the
book that shows lhe conneclor's location on
the car. The VIEW number refers to an
illustration in the back of the book that
shows the connector face, wire colors,
connector cavity numbers, and other details.
The connector cavity numbering sequence
begins at the top left corner oJ the connector
as seen from either of the viewooints shown
on page ffl . Disregard any numbers
molded into the connector housino.
Wires
Wires are identilied by the abbreviated
names of their colors; the second color rs the
color of the stripe. Wires are also identified by
their location in a connector. The number '2"
next to the male and female wire terminals at
C416, for example, means those terminals
join in cavity 2 of connector C416.
Symbols
A complete description of schematic
symbols begins on page | 8
"HOT" label tells you whenthe ignition switch suppliespower to the fuse. \
Artowhead meanswire connects toanother circuit;
Arrow with note rErngother circuils conncct h€re.
it .a
llu":: ^,{ ii t See Power Distribution, .I t----t oaqe tO-3. IL*--:--------J2 Y C723 Junction connectorYEL I Pao'o'8 more bus bars in it;
I - " " to two or more wire
l,/
-t>?
See PowerDistribution,page 10-3.
UNDER.DASHFUSE/RELAYBOX
has one oleach connactgterminala.
it ooints in directionof current flow.
TheImletor
t_I
Cavity number; L ---
Jiili'iJi!--' -----> '
shoin on page S .
Maleterminal
L?*?l?,-
"'"'I
c725
vlEUt/ 75
Connector number;index begins onpage 203.
Number ot photoin back ol bookshowing componentlocation on cat.
Number ofconneclor viewin back of book
7
GBN/FEO
See Ground
Soe Indicators I ASSEMBLY
:-------J
LOW FUELINDICATOFLIGHT r-l
EI
A
"o'r"/PHOTO 52 <-
\
FUELTANKUNIT
Splice ---------) O rr ".* I Page 14'4'
IBroken wire means | --^ -
iar";J.'It,;,rJ;ii; -----i Bffi,Bili*l
elsewhere. I 0a0e tn-a
IBrK Icround --->lL c301: ptioro 21