Transmission
Removal
@. Mako suro lifts. iacks, and satety stands are placod
properly, and hoi3t bracket are attached to lhe cor-
rect position on the engine {see soction 1}.
. Apply parking brake and block r€ar wheels so tha
vehicle will not roll off stands and fall on you while
working undor it.
CAUTION: Use tender covers to avoid damaging painted
surfaces.
Disconnect the battery negative (-) terminal from
the battery, then remove the positive (+)terminal.
Remove the intake air duct and air cleaner housing
1.
assembly.
3. Remove the starter cables and cable holder from
the starter motor.
STARTER CABLE
STARTER MOTOR
14-304
4, Disconnect the solenoid harness connector, the drivepulley speed sensor connector, and the ground cable
terminals.
DRIVE PULI.-EYSPEED SENSORCONNECTOR
SOLENOIO HARNESSCONNECTOR
Remove the clip, then separate the shift cable from
the control lever,
CAUTION: Take care not to bend the shift cable.
WASHER
WASHER
GROUND CABLE
GROUND CAELE
CONTROL LEVER
S}IIFT CABLE
Transmission
Installation
Flush the ATF cooler as described on pages 14-352and 14-353.
Remove the used grease in the flywheel hub caDand flywheel splines.
Fill the inside of the flywheel hub cap, and coat the fly-wheel hub splines with Super High Temp Urea Grease(P/N 08798 - 9002) as shown.
L
SEALING RING{RUEBER)
SPLINESApply SUPEB HlcH TEMPUREA GREASElPlN 08798 - 90O2t
SUPER HIGH TEMPUREA GREASE(P/N 08798 - !)00211.5-2.5 g 10.05-0.t9 oz)
Install a new sealing ring (rubber) on the inoutshaft, and install two '14 x 20 mm dowel Dins in theflywheel housing.
Install the flywheel securely on the input shaft, theninstallthe starter motor on the flywheel housing.
4,1Nmla.5 kgt.m, 33 tbt.ft)
INPUT SHAFT
STARTER
l4 x 20 mm DOWEL ptN
.4;i "lrj
,i rr,"r., ., a
14-348
FLYWHEEL
MOUI{T74 N.m (7.5 tstm,5a tbtftt
6. Place the transmission on s jack, and raise it to theengine assembly level.
7. Anach the transmission on the engine, then installthe transmission housing mounting bolt and rearengine mounting bolts.
TRANSMISSION HOUSINGMOUNTING BOIT6,1 N.m 16.5 kgl.m,47 tbtttl59 Nrn {6.0 kgl.m. ,€ lbt ftl
WASHER
lnstall the transmission mount bracket. Tighten thelong bolt loosely, and tighten the nuts and bott onthe mount bracket to the specified torque. Thentighten the long bolt to the specified torque.
REAR ENGINE MOUNTINGBOLTReplace.12 x 1.25 mm
12x 1.25 mn6,r N'm 16.5 kgtm,47 tbtftl
l-".--..-,^
G\V
TRANSMISSONMOUNT BRACKET
12 x 1.25 mn
22. Install the shift cable end on the control lever, and
install the shift cable on the shift cable bracket'
CAUTION: Take care not to bend the shift cable'
23. lnstall the clip in the direction shown.
LOCKNUT
SHIFI CABLE 29 N m {3.0 kg{ m, 22lblftl
SHIFT CABLEERACKET
WASHERIPLASTIC)
CONTROL LEVER
24, Connect the solenoid harness connector. the drive
pulley speed sensor connector. and the ground
cable terminals.
6x1.0mm12 N.m {1.2 kgf.m.8,7 rbtft)
GROUND CABLETERMINAL 6x1.0mm
GROUNDTERMINAL
12 N.m {1.2 kgf'm,8.7lbtfrl
DRIVE PULLEYSPEED SENSORCONNECTOR
SOLENOID HARNESS
CONNECTOR
25. Connect the starter motor cable on the starter motor.
and install the cable holder.
NOTE: When installing the staner motor cable. make
sure that the crimped side of the ring terminal is
facing out (see section 23).
STARTEB
BMOUNTING NUT
9 N.m (0.9 kgf m,7 lbf ft)
26. Install all removed connectors and clamps'
27. Install the distributor.
28. Install the intake air duct and air cleaner housing
29.
assemDly.
Refill the transmission with the recommended
Genuine Honda CVT Fluid (see page 14-2991
CAUTION: While filling the CvT Fluid, bs surs not io
allow dust and other fotoign particles to entor into
the transmission.
Connect the battery positive (+) terminal first, then
the negative (-l terminal to the battery'
Check the ignition timing (see section 23).
Start the engine. Set the parking brake, and shift the
transmission through all gears three times Check
shift cable adjustment (see page 14-355).
Check the front wheel alignment (see section 18)
Let the engine reach operating temperature (the
radiator fan comes on) with the transmission in lXl
or E position, then turn it off and check fluid level'
Perform the start clutch calibration procedure on
page 14-293.
Road test as described on pages 14-296 and 14-297
30.
31.
34.
36.
STARTER MOTOR
14-351
Connector ldentification and Wire Harness Routing
D
How to ldentify Connectors:
ldentification numbers have been assigned to all connectors. The number is preceded by the letter "C" for connectors,"G" for ground terminals or "T" for non-ground terminals.
Location
HarnessEngine CompartmentDashboardOthers {Floor, Door,
Trunk/Hatch, and Rootl
Starter cablesT1, T2 and @
Battery ground cableG1 and O
Engine ground cable AT3
G2
Engine ground cable BT4
Under-hood ABS fuse/relay box wire
harness (With ABS)
t5 ano (9
Engine wire harnessCl01 thru C147
T101 and T102
G101
Engine compartmenl ware harnessC201 thru C215
G201 and G202
Main wire harnessC301 thru C310
C351 thru C361
C401 thru C452
G401 and G402
Dashboard wire harnessC501 thru C520
G501
FIoor wire harnessC551 thru C573
G551 and G552
Rear wire harnessC601 thru C62l
G601 and G602
Driver's door wire harnessC631 thru C640
Passenger's door wire harnessC651 thru C657
Left rear door wire harness (Sedan)C661 thru C664
Right rear door wire harness (Sedan)C671 thru C674
Roof wire harness (Without moonroof)C701 thru C719
Moonroof wire harness {With moon-
roof)
C7l'l thru C719
Heater sub-harness AC721 thru C729
Heater sub-harness BC7 41 thtu C7 44
Ay'C wire harnessC751 thru C754
G751
Hatch wire harness (Hatchback)C761 thru C768
Rear window defogger grgund wirec771
G171
Secondary heated orygen sensor sub-
narness
C781 and C782
Fuel tank pressure sensor sub-harnessC791 thru C793
SRS main harnessC801 thru C807
G801
Rear window defogger wireC831 thru C833
Connector ldentification and Wire Harness Routing
Connector or
Terminal
Number of
CavitiesLocalionConnec{s toNotes
T,I
r2
Right side of engine compartment
Right side of engine compartment
Under-hood fuse/relay box
Starter motor
BatteryBattery positive terminal
Starter Cables
A/C Wire Harness
Battery Ground Cable
Connector or
Terminal
Number of
CavitiesLocationConn€cts toNotos
Right front shock towerBody ground, via battery ground
caDte
oBafteryBattery negative terminal
Engine Ground Cable A
Conn€qtor or
Terminal
Number ot
CavitiosLocationConnects toNoles
T3Left side of enginePower steering pump bracket
G2Left side of engine compartmentBody ground, via engine ground
cable A
Engine Ground Cable B
Connector or
Terminal
Number of
CavitiesLocationConnecls toNoles
T4Right side of engine compartmentTransmission
Right side of front frameBody ground, via engine ground
cable B
Under-hood ABS Fusa/Relay Box Wire Harness
Connector or
Tgrminal
Number oI
CavitiesLocationConneqts toNotes
T5Right side of engine compartmentUnder-hood fuse/relay box
@BaneryBattery positive terminal
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c753
c754
1
2
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Engine compartment wire harness(c209)
Compressor clutch
Condenser fan motor
A,/C pressure switch
Left side of engine compartmentBody ground, via A,/C wire harness
23-14
d
STARTERCABLES
BATTERYGROUNDCABLE
UNDER-HOOOABS FUSE,/RELAYBOX WIREHARNESS
GROUNDCABLE B
A/C WIREHARNESS
23-15
Connector ldentification and Wire Harness Routing
Engine Wire Harness lD16Y5, D16Y8 enginss): '96 - 98 models
Connector or
Torminal
Numbsr of
CavitissLocationConnects toNot€s
c 101c102c103c104c104c105c106c107c108c 109c110c111c112c113c114c115c116cl17c118c119c120cl21
c122c123cl23c124
c125
c127c12Ac129c130c131c132c 133c134c135
c136
c138c139c140c 141c142c 143c144cl44c145c'146cl47
10
1
22
14l4322l0I
2
2
2
2120
3l
14
14
1222
2
2
22
Left side of engine compartmentMiddle of engineMiddle of engineLeft side of engine companmentLeft side of engine compartmentMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of enginefvliddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineLeft side of engine compartmentMiddle of engineMiddle of engineMiddle of engineMiddle of engine
Middle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineRight side of engine companmentBehind right kick panelUnder right side of dashUnder riOht side of dashUnder right side of dashUnder right side of dashUnder right side of dashUnder right side of dash
Under right side of dash
Under right side of dash
Middle of engineMiddle ot enginel iddle of engineMiddle of engineMiddle of ongineMiddle of engineLeft side of engine compartmentMiddle of engineMiddle of engineRight side of engine compartmentRight side of engine compartmentRight side of engine compartment
USACanada
Afi
USA
-' (A/r)
Main wire harness (C303)Crankshaft speed fluctuation (CKF) sensorEngine oil pressure switchAlternatorAlternatorNo. 'l fuel injectorNo. 2 fuel injectorNo.3 fuel injectorNo. 4 fuel injectorIAC valveThrottle position (TP) sensorl\4anifold absolute pressure (MAP) sensorIntake air temperature (lAT) sensorPower steering pressure {PSPI switchEVAP purge control solenoid valveJunction connectorJunction conn€ctorVehicle speed sensor {VSS}Countershaft speed sensorEngine coolant temp€rature (ECT) switch ADistributorEngine coolant temperature (ECT) sendingunrtEngine coolant temperature (ECT) sensorPrimary HO2S (sensor'l)Primary HO2S (sensor 1)Back-up light switchLock-up control solenoid valveSecondary HO2S (sensor 2)Mainshaft speed sensorLinear solgnoid valveShift control solsnoid valveStarter solenoidJunction connectorMain wire harnesE (C446)ECM/PCMPCMECMiPCMECM/PCMMain wire harness (C305)
Main wire harness (C305)
Main wire harness (C305)
Knock sensor (KS)IAC valveVTEC solenoid valveVTEC pressure switchEVAP control canister vent shut valveEGR control solenoid valveSecondary gear shaft speed sensorEGR valveEGR valveDrive pulley speed sensorSolenoid connector {CVT)Driven pulley speed sensor
*, (M/T)M/T*" INT\
*, tAtf)
NT:'96 model*,(A,/T):'97 - 98mooets
moqets
M/T
-1 (l,/T)*, (A,/T)-,(4,/T)*1 {M/T)*, (A,/T)*1 (CW)*, (A,T)
T101r102Left side of engine companmentRight side of engine companmentAlternatorUnder-hood fuse/relay boxG 101Middle of engineEngine ground, via engine wire harness
2
*1: Dl6Y5 engine*2: D16Y8 engine*3: D16Y5 (Ay'T), D16Y8 engines
3-16
Gonnector ldentification and Wire Harness Routing
Engine Wire Harness (D16Y5, Dl6Yg engines): ,99 - 00 models
Connectot or
Terminal
Number ot
CavitiesLocationConn€cts toNotes
c'101cl02c103c104c 104c10s
c107c 108c'r09c110c111cl12c113cl14c l15c116cl17c118c119c120cl20c121
c122c123c123cl23cl24c124c125
c127c12Ac129c 130c131cl32c133c 134c135c137c138c 139c 140c142c143c144cl44c145c146c147
103,]
322223332221414322'10
8,l
2484224222120
32
2212223
282
No. 1 luel injector INo.2 fuel injectorNo.3 fuel injector ]No. 4 fuel injector iIAC valve I anThrottle position lTP) sensorManifold absolute pressure {MAP) sensor IIntake air temperature (lAT) sensor IPower steering pressure (PSP)switch USAEVAP purge control solenoid valve ]
Main wire harness 1C303)Crankshaft speed fluctuation (CKF) sensorEngine oil pressure switchAlternatorAlternator
Left side ot engine compartmentlvliddle of engineMiddle of engineLeft side ot engine compartmentLeft side of engine compartmentMiddle of engineMiddle ot engineMiddle of engineMiddle of engineMiddle oI engineMiddle of engineMiddle of engineMiddle of engineMiddle of engineNliddle of engineMiddle of engineMiddle of engineMiddle of engineRight side of engine compartmentMiddle of engineMiddle of engineN4iddle of engineMiddle of engine
Middle of engineMiddle ot engineMiddle ot engineMiddlo of engineMiddle of engineMiddle ot enginelrliddle of engineMiddle of engineMiddle oI engineMiddle ot engineRight side of engine compartmenlBehind right kick panelUnder right side of dashBehind right kick panelBehind right kick panelBehind righr kick panelBehind right kick panelMiddle ot engine[,liddle of engineN4iddle of engineMiddle of engineMiddle oI engineLeft side of engine compartmentMiddle of engineMiddle of engineRight side ol engine compartmentRight side of engine companmentRight side of engine compartment
USACanada
Junction connectorJUnct|On COnnectorVehicle speed sensor lVSS)Countershaft speed sensorEngine coolant temperature {ECT} switch ADistributorDistributorEngine coolant temperature (ECT) sendingunitEngine coolant temperature (ECT) sensorPrimary H02S (sensor 1)Primary HO2S (sensor 1)Primary HO2S lsensor 1)Back-up light switchLock'!p control solenoid valveSecondary HO2S (sensor 2)Mainshaft speed sensorLinear solenoid valveShift control solenoid valveStarter solenoidJunction connectorMain wire harness (C446)ECM/PCMECM/PCMECM/PCMPCtvtKnock sensor (KS)IAC valveVTEC solenoid valveVTEC pressure switchEGR control solenoid valveSecondary gear shaft speed sensorEGR valveEGR valveDrive pulley speed sensorSolenoid connector (CVT)Driven pulley speed sensor
*' (A/TI
*1 (CVT)*, (M/T)
Mfia (A/Tl
" (A,/T)., (4,/r)-' {AlrJ
*1 (M/T)
tvliT
*1 (CVT)*, (cvT)*' (cw)*1 (MiT)*1 {CVT)*1 {CVT)*, (cvr)
T101T102Left side of engine companmentRight side ot engine companmentAlternatorUnder'hood fuse/relay boxG 101Middle of englne IEngine ground, via engine wire harness*1: 016Y5*2: D16Y8*3: Dl6Y5
engineengine(CW), D16Y8 engines
23-14