Page 784 of 2189

Shift Control Solenoid Valve A/B Assembly
Test
1. Disconnect the 2P connector from the shift control
solenoid valve A,/B assemblv.
SHIFT CONTROLSOLENOID VALVE A/B
ASSEMBLY
N4easure the resistance between the No. 1 terminal(solenoid valve A) of the shift control solenoid valve
connector and body ground, and between the No. 2
terminal (solenoid valve B) and body ground.
STANDARD: 12 - 25 O
Replace the shift control solenoid valve assembly if
the resistance is out of specification,
lf the resistance is within the standard, connect the
No. 1 te.minal of the shift control solenoid valve
connector to the battery positive terminal. A clicking
sound should be heard. Connect the No. 2 terminal
to the battery positive terminal. A clicking sound
should be heard. Replace the shift control solenoid
valve assembly if no clicking sound is heard.
14-106
Replacement
NOTE: Shift control solenoid valves A and B must be
removed/replaced as an assembly.
1. Remove the mounting bolts and shift control solenoid
valve A,/B assembly.
5xL0mm12 N.m(1.2 kgf.m,8.7 lbf.ft)CONNECTOR BRACKET
FILTER/GASKETBeplace.Clean the mounting surfaceand fluid passages.
Clean the mounting surface and fluid passages of
the shift control solenoid valve assembly, and
install a new shift control solenoid valve Ay'B with a
new filter/gasket and the clamp bracket.
Check the connector for rust. dirt or oil. and recon-
nect it securelv,
Page 785 of 2189

Linear Solenoid Assembly
Test
1. Disconnect the linear solenoid connector.
LINEAR SOLENOID
4.
Measure the resistance between the No. 1 and the
No. 2 terminals of the linear solenoid connector.
STANDARD: applox. 5 O
lf the resistance is out of specification, replace the
linear solenoid assembly.
Connect the No. 2 terminal of the linsar solenoid con-
nector to the batterv positive terminal and connect
the No. 1 terminal to the battery negative terminal A
clicking sound should be heard.
lf not, remove the linear solenoid assembly.
Check that the linear solenoid fluid passage Ior dust
or dirt.
Connect the No. 2 terminal of the linear solenoid
connector to the battery positive terminal and con-
nect the No, 1 terminal to the battery negative terma-
nal. Check that the valve moves.
Disconnect one of the battery terminals and check
that the valve releases.
NOTE: You can see the valve movement through
the fluid passage in the mounting surface of the lin-
ear solenoid assembly.
LINEAR SOLENOID
VALVE
lf the valve binds, or moves sluggishly, or the linear
solenoid does not operate, replace the linear solenoid
assembly.
1.
14-107
Page 789 of 2189
The following symptoms can be caused
by improper repair or assembly
Check these items,on th€^ ltems on thePROBABLE CAUSE DUE TO NOTES ListIMPROPER REPAIR List
Vehicle creeps in N position.R1, R2
Vehicle does not move in &l or Pll position.R4
Transmission locks up in E position.R3, R11
Excessive drag in transmission.R6K,R
Excessive vibration, rpm related.R7
Noise with wheels moving onlY.R5
Main seal pops out.R8
Various shifting problems.R9, RlO
PROBABLE CAUSE DUE TO IMPROPER REPAIR
lmproper clutch clearance.
lmproper gear clearance.
Park lever installed upside down.
one-way {sprag) clutch installed upside down.
Reverse selector hub installed upside down.
ATF pump binding.
Torque converter not fully seated in ATF pump.
Main seal improperly installed.
Springs improperly installed.
Valves improperly installed.
Shift fork bolt not installed.
14-11
Page 790 of 2189

Symptom-to-Component Chart
Hydraulic System (cont'dl
G.
n,
set idle rpm in gear to specified idle speed. lf still no good, adjust motor mounts as outlined in enginesection of this manual.
lf the clutch pack is seized or is excessively worn. inspect the other clutches for wear, and check the orificecontrol valves, CPC valve and linear solenoid for free movement.
lf the linear solenoid is stuck, inspect the clutches for wear.
lmproper alignment or main valve body and torque converter housing may cause ATF pump seizure. Thesymptoms are mostly an rpm-related ticking noise or a high-pitched squeak.
lf the l st clutch feed pipe guide in the end cover is scored by the mainshaft, inspect the ball bearing forexcessive movement in the transmission housing. lf oK, replace the end cover as it is dented. The o-rinounder the guide is probably worn.
Replace the mainshaft if the bushing for the 4th feed pipe is loose or damaged. lf the 4th feed pipe is danFaged or out of round, replace the right side cover.
Replace the mainshaft if the bushing for the 1st feed pipe is loose or damaged. lf the 1st feed pipe is darn-aged or out of round, replace it.
A worn or damaged sprag clutch is mostly a result of shifting the transmission inthe wheels rotate in reverse, such as rocking the vehicle in snow.
or E position while
Inspect for damage and wear:
1. Reverse selector gear teeth chamfers.
2. Engagement teeth chamfers of countershaft 4th and reverse gear.
3. Shift fork for scuff marks in center.
4. Differential pinion shaft for wear u nder pin ion gears.
5. Bottom of 3rd clutch for swirl marks.
Replace items 1,2,3 and 4 if worn or damaged. lf transmission makes a clicking, grinding orwhirring noise,also replace mainshaft 4th gear, reverse idler gear. and countershaft 4th gear in addition to 1, 2, 3 or 4.lf differential pinion shaft is worn, overhaul differential assembly, and replace ATF strainer, and thoroughlyclean transmission, flush torque converter, cooler and lines.lf bottom of 3rd clutch is swirled and transmission makes gear noise, replace the countershaft and final drivengear.
Be very careful not to damage the torque converter housing when replacing the main ball bearing, you
may also damage the ATF pump when you torque down the main valve body. This will result in ATF pumpseizure if not detected. Use the oroper roors.
Install the main seal flush with the torque converter housing. lf you push it into the torque converterhousing until it bottoms out, it will block the fluid return passage and result in damage.
See flushing procedure, page 14-187 and 188.
lf the large clutch piston O-ring is broken, inspect the piston groove for rough machining.
lf the l-2 shift valve is stuck closed, the transmission will not upshift. lf stuck open, the transmission hasno 1st gear.
lf the znd orifice control valve is stuck. inspect the 2nd and 3rd clutch oacks for wear.
lf the 3-4 orifice control valve is stuck, inspect the 3rd and 4th clutch oacks for wear.
lf the clutch pressure control valve is stuck closed, the transmission will not shift out of 1st gear.
lf the ATF strainer is clogged with particles of steel or aluminum, inspect the ATF pump and differentialpinion shaft. lf both are OK and no cause for the contamination is found, replace the torque converter.
Inspect the frame for collision damage.
14-112
Page 792 of 2189

Road Test
(cont'dl
.91 Position: Dl6Y7 engine
. Upshift
Throttle OpeningUnit of speedlst + znd2nd * 3rd3rd t 4thLock-up ON
Throttle position sensor
voltage: 0.75 V
mph9-1220-2328-3221 -24
km/h15-1932-3745-5234-39
Throttle position sensor
voltage:2.25 V
mph40-4562-67
km/h34-4095 - 10499 - 't08
Fully-opened throttle
Throttle position sensor
voltage: 4.5 V
mph33-38101 - 't1299 - 109
km/h53-61102-115163 - 180'159 - 176
Downshift
Throftle OpeningUnit of speedLock-up OFF'lth + 3rd3rd + 2nd2nd t lst
Fully closed throttle
Throttle position sensor
voltage: 0.5 V
mph't9 - 2217 -206-9(3rd+lst)
km/h30-3527 -3210 - 15 (3rd + 1st)
Fully-opened throttle
Throttle position sensor
voltage: 4.5 V
mpn95 - 10585-9554-6125-30
km/h153 - 169137 - 15387-9840-48
-q1 Position: DI6YB engine
. Upshift
Downshift
NOTE:
. Lock-up ON: The lock-up control solenoid valve A turns ON.. Lock-up OFF: The lock-up control solenoid valve A turns OFF.
Throttle OpeningUnit of speedlst + 2nd2nd - 3rd3rd + 4thLock-up ON
Throftle position sensor
voltage: 0.75 V
mph9-1220-232A-3221 -24
km/h15-1932-3745-5234-39
Throttle position sensor
voltage:2.25 V
mpn21 -2540-4559-65
km/h34-4095 - 10499 - 108
Fully-opened throttle
Throttle position sensor
voltage: 4.5 V
mph32-3762 -7096 - 10795 - 106
km/h52-60100 - 113't55 - 112't53 - ' 170
Throttle OpeningUnit ot speedLock-up OFF'lth + 3rd3rd+2nd I 2nd+lst
Fully-closed throttle
Throttle position sensor
voltage: 0.5 V
mph19-2217 -206-9(3rd+ 1st)
km/h30-3527 -32l0 - 15 (3rd + lst)
Fully opened throttle
Throttle position sensor
voltage: 4.5 V
mpn91 - 10154-61 25-30
km/h'147 - 163137 - 15387-98 I 40-48
l.
14-114
Page 794 of 2189

Stall Speed
Test
CAUTION:
. To prev€nt transmission damage, do not t6st stall speed for more than ro sgconds at a time.. Do not shift the levor while raising the engine speed.. Bo sule lo remove the pressure gauge betoro testing stall speed.
'1. Engage the parking brake, and block the front wheels.
2. Connect a tachometer to the engine, and start the engine.
3. Make sure the Ay'C switch is OFF.
4. After the engine has warmed up to normal operating temperature (the radiator fan comes on). shift into E position.
5. Fully depress the brake pedal and accelerator for 6 to g seconds, and note engine speed.
6. Allow two minutes for cooling, then repeat the test in @ and @ positions.
NOTE:
. Stall speed tests should be used for diagnostic purposes only,. Stall speed should be the same in o., E and E positions.
Stall Spsed RPM:
Specification: 2.700 rpm
Service Limit: 2,550 - 2,850 rDm
TROUBLEPROBABLE CAUSE
. Low fluid level or ATF pump outDur. Clogged ATF strainer. Pressure regulator valve sluck closeo. Slipping clutch
. Slippage of 4th ctutch
. Slippage of 2nd clutch
. Slippage of lst clut"tr or. t"t g""io*-*"y "lut"h
Stall rpm high in D., E and E positions
Stall rpm high in El position
Stall rpm high in E posirion
Stall rpm high in E position
Stall rpm low in LDa . El and E positrons. Engine output low. Torque converter one-way clutch slipping
14-116
Page 798 of 2189
Pressure Testing
(cont'd)
Line Pressure/1st Clutch Pressurc Measurement
1. Set the parking brake, and btock both rear wheels securely.
2. Start the engine, and run it at 2,OOO rpm.
3. Shift to N or E position, then measure line pressure.
NoTE: Higher pressure may be indicated if measurements are made in shift lever positions other than @ or @ positron.
4. Shift to tq;l position, hold the engine at 2,000 rpm, and measure 1st crutch pressure.
1ST CLUTCH PRESSUREINSPECTION HOLE(Marked with "1")
LOCK.UP CONTROLSOLENOID VALVE A/8ASSEMBLY
VALVE A/B ASSEMBLY
PRESSURESHIFT LEVER
POS|TtONSYMPTOMPROBABLE CAUSEFLUID PRESSURE
StandardService Limit
LineN orENo (or low)
lrne pressureTorque converter,
ATF pump, pres-
sure regutator.
torque converter
check valve
830 - 880 kPa
{8.5 - 9.0 kgf/cm?,
120 - 130 psi)
780 kPa(8.0 kgf/cm' , 110 psi)
1st ClutchD;lNo or low 1st
pressure
1st Clutch
\
14-120
Page 799 of 2189
2nd, 3rd and 4th Clutch Pressure Measurement
1. Set the parking brake, and block both rear wheels securely'
2. Start the engine, and run it the engine at 2,000 rpm'
3. Shift to E position, then measure 2nd clutch pressure
4. Shiftto El position, then measure3rd clutch pressure
5. Shift to E position, then measure 4th clutch pressure'
6. Shift to E position, then measure 4th clutch pressure'
INSPECTION HOI'E(Marked with "3")
2ND CLUTCH PR€SSURE
INSPECTION HOLE
FLUID PRESSURE
standard I sorviqe LimitPRESSURESHIFT LEVER
POStT|()NSYMPTOMPROBABLE CAUSE
2nd ClutchtrNo or low 2nd
pressure
2nd Clutch800 - 850 kPa
(8.2 - 8.7 kgflcm' ,
120 - 120 psi)
760 kPa
(7.7 kgf/cm' , 110 Psil
3rd ClutchtrNo or low 3rd
pressure
3rd Clutch8' 10 - 860 kPa
(8.3 - 8.8 kgt/cm',
120 - 130 psi)
760 kPa
(7.8 kgt/cm', 110 Psi)
4th clutchp.lNo or low 4th
presSure
4th clurch
EServo Valve or 4th
Clutch
1+121