tAlternator (ALT) FR Signal ('99 - 00 Models except Dl6Y5 engine with M/T)
This signals the ECM/PCM when the Alternator {ALT) is chargingECM/PCM CONNECTORS
Wire side of female terminals
ECM/PCM CONNECTOR C (31P}
lt
lP
ALT CONNECTORS IClO4I
JUMPER
JUMpER WlnE
WIRE
Wire side of female termlnals
ECM/PCM CONNECTOR C (31PI
3P*NO
Check lor an op€n in the wire (ALT
F line,:1. Turn the agnition switch OFF
2. Disconnect the negative bat-
tery cable {rom the battery.
3. Disconnect the ECM/PCM con'
nector C (31P).
4. Disconnect the 4P (3P)* con'
nector from the ALT.
5. Connect the ALT 4P (3P)* con-
nector terminal No 4 (No. 1)*
to bodY ground with a iumper
6. Check lor continuity between
body ground and ECM/PCM
connector terminal C5
--?--1l2l| #i3l.l
otriJrwxrr (V)
neor Y
lnsoeclion oI ALT FB Signal.
Check {or a short in the wire {ALT
F line):1. Disconnect the 4P (3P)+ con
nector from the ALT
2. Turn the ignition switch ON (ll)
3. Measurc voltage between EcM/
PCM connector terminals C5
and 820.Check tor a short in the wirc (ALt
F line):1. Turn the ignition switch OFF
2. Disconnect the negative bat_
tery cable from the baRery'
3. Disconnect the ECM/PCM con'
nector C (31P).
4. Check for continuity between
body ground and ECM/PCM
connector terminal C5
ls there aPProx. 5 V?
Check the operation otthe ALT:
1. Turn the ignition switch OFF.
2- Reconnect the ALT 4P (3P)*
connector to the ALT
3. Start the engine. Hold the
engine at 3,000 rpm wrth no
load {in Park or neutrali until
the radiator fan comes on,
then let it idle.
4- Measure voltage between ECM/
PCM connector terminals C5
and 820.
Repair short in the wire between
the EcM/PCM {C5l and the ALT.
Substitute a known-good ECM/
PCM and rechock. lf P.esc.ibedvoltage is now availabl€, ieplace
tho original ECM/PCM
Does the voltage decrease when
headlights and rear delogger are
turned on?
ALT FF signal is OK.
Repair oPen wire betwoen t|lo
ECM,/PCM {C5) and the ALT.
ALT F (WHT/RED)
Wire side of temale terminals
*: Canada model
Wire side of female termrnals
ldle Control System
ldle Speed Setting
Inspection/Adiustmenl
'96, '97 Dl6Y5. '96 - 00 Dl5Y8 sngine with M/T
NOTE:
. Before setting the idle speed, check the following
items:- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV system
o (Canada) Pull the parking brake lever up. Start the
engine, then check that the headlights are off.
1. Start the engine. Hold the engine at 3.000 rpm withno load (taansmission in neutral) until the radiatorfan comes on, then let it idle.
2. Connect a tachometer.
3. Disconnect the IAC valve connector.
4.lf the engine stalls, restart the engine with the accel-
erator pedal slightly depressed. Stabilize the rpm at1,000, then slowly release the pedal until the engineidles.
Check idling in no-load conditionsr headlights. blowerfan. rear defogger, radiator fan, and air conditioner
are not operating.
ldle spsed should be:
450 1 50 rpm
11-220
Adjust the idle speed, if necessary, by removing thecap and turning the idle adjusting screw.
NOTE; After adjusting the idle speed in this step,recheck the ignition timing (see section 23).
lf it is out of spec, go back to step 4.
IDLE
6. Turn the ignition switch OFF.
7. Reconnect the 2P connector on the IAC valve, then
do the ECM reset procedure.
8. Restart and idle the engine with no-load conditionsfor one minute, then check the idle speed.
NOTE: (Canada) Pull the parking brake lever up.Start the engine, then check that the headlights areoff.
ldle sp€sd should b€:
670 i 50 rpm IUSA)750 t 50 rpm {Canada}
9. ldle the engine tor one minute with headlights {Low)ON. and check the idle speed.
ldle speed should be:
750 :r 50 rpm
10. Turn the headlights off. ldle the engine for oneminute with heater fan switch at Hl and air conditioneron, then check the idle speed.
ldle speed should be:
810150 rpm
NOTE: lf the idle speed is not within specification,see Symptom Chan on page 11-84.
ldle Control System
ldle Speed Setting (cont'dl
Inspeqtion/Adiustment
38 D16Y5 engine whh M/T,'99 - 00 81642 engine
NOTE: Before setting the idle speed, check the follow-ing items;- The MIL has not been reported on.- lgnition timing- Spark plugs- Air cleaner- PCV system
'1. Start the engine. Hold the engine at 3,000 rpm withno load (transmission in neutral) until the radiatorfan comes on, then let it idle.
Connect a tachometer.
Disconnect the IAC valve 2P connector and the EVAPpurge controlsolenoid valve 2P connector.
EVAP PURGECONTROLSOLENOID VALVE
lf the engine stalls, restart the engine with the accel-erator pedal slightly depressed. Stabilize the rpm at1.000, then slowly release the pedal until the engineidles.
Check idling in no-load conditions: headlights, blowerfan, rear defogger, radiator fan, and air conditionerare not operating.
ldl€ speed should be:
450 i 50 rpm
11-222
lf necessary, adjust the idle speed, by removrng lnecap and turning the idle adjusting screw.After adjusting the idle speed recheck the ignitlontiming (see section 23). lf it is out of spec, go backto step 4. |DLE
6. Turn the ignition switch OFF.
7. Reconnect the 2P connectors to the IAC valve andthe EVAP purge control solenoid valve, then do theECM reset procedure.
8. Restart and idle the engine with no-load conditionsfor one minute, then check the idle sDeed.ldle speed should bo:
USA:
D16Y5 engine: 670 i 50 rpm
81642 engine: 700 i 50 rpm
Canada:
81642 engine: 750 t 50 rpm
NOTE: lf the idle speed increases to 8lO t 50 rpm,this means the EVAP system is purging the canister.To stop the purging temporarily, raise the enginespeed above 1,000 rpm with the accelerator pedal,
then slowly release the pedal.
9. ldle the engine for one minute with headlights(Low) ON. and check the idle speed.
ldle speed should be:
750 i 50 rpm
10. Turn the headlights off. ldle the engine for oneminute with heater fan switch at Hl and air condi-tioner on, then check the idle soeed.ldls speed should be:
810 t 50 rpm
lf the idle speed is not within specification, seeSymptom Chart on page 11-84.
Emission Gontrol System
System Description
The emission control system includes a Three Way Cata-lytic Convener (TWC), Exhaust Gas Recirculation (EGR)
system,. Positive Crankcase Ventilation (pCV) system andEvaporative Emission (EVAP) Control system. The emis-sion control system is designed to meet federal and stateemission standards.*: D16Y5 engine
Tailpipe Emission
Inspestion
@@ Do not smoke during ihis procedure. Keepany open flame away from your work area.
1. Start the engine. Hold the engine at 3,000 rpm withno load (in Park or neutral) until the radiator fancomes on. then let it idle.
2. Connect a tachometer.
Check and, if necessary, adjust the idle speed (see
page 11-220 - 223).
Warm up and calibrate the CO meter according to themeter manufacturer's instructions.
Check idle CO with the headlights, heater blower,rear window defogger, cooling fan, and air condition-er off.
NOTE: (Canada) Pull the parking brake lever up.Start the engine, then check that the headlights areoff.
CO mete. should indicate 0.1% maximum.
NOTE: '98 Dl6Y5 engine - lf the idle speed incress-es to 8101 50 rpm, this means the EVAp system ispurging the canister. To stop the purging temporari-ly. raise the engine speed above 1,000 rpm with theaccelerator pedal, then slowly release the pedal.
11-252
eFORWARD -
Three Way Catalytic Converter
(TWCI
Doscription
The Three Way Catalytic Converter (TWC) is used toconven hydrocarbons (HC), carbon monoxide (CO), andoxides of nitrogen (NOx) in the exhaust gas to carbondioxide (COr), dinitrogen (N,) and water vapor.
D15Y5, D16
, engine:
'99 - 00 D16Y8, 81642 engine:
ENGINE SIDE
t
-lgnition Timing Inspection and Setting
1.Check the idle speed, and adjust it it necessary (see
section 'l '1 ).
Pull out the service check connector 2P (BRN and BLK
wires) from the connector holder located under the
dash on the front passenger side, then connect the
SCS service connector (T/N 07PAZ - 0010'100) to it.
Start the engine. Hold the engine at 3.000 rpm with
no load {A,/T in E or E. M/T in neutral) until the
radiator fan comes on, then let it idle.
Connect the timing light to the No. 1 ignition wire,
then point the light toward the pointer on the timing
belt cover.
Check the ignition timing in no load conditions:
headlights. blower fan, rear window defogger, and
air conditioner are not operating.
lgnhion Timing:
D15Y5. D16Y7, Dl6Yg engines
816A2 engine
MIT16" 12' BTDC (RED) during idling in
neutral
M/T12't 2" BTDC (RED) during idling in
neutral
l2'r 2" BTDC {RED) during idling in S
orE
POINTEB
RED MARK
23-105
ro ADVANCE -<;,
6. Adjust the ignition timing if necessary, as follows.
Loosen the distributor mounting bolts. and turn the
distributor ignition (Dl) housing counterclockwise to
advance the timing, or clockwise to retard the tim-
ing.
MOUNTING BOLTS18 N'm (1.8 kgfm, 13lblftl
Tighten the distributor mounting bolts, and recheck
the ignition timing.
Disconnect the SCS service connector from the ser-
vice check connector.
7.
Charging System
Troubleshooting (cont'd)
Alternator Control System Test (USA): ,96 - 98 modets, ,99 _ 00 Dl6y5 (M/Tl engine
NorE: Before testing. check proper operation of the ELD by confirming with the MrL {see section r 1).
BATTERY
CAUTION: Be 3ure to use a voltmot€.with its plus terminal connected to b.t-tery plus and its minus terminal to the{P connectoi tgmrinal No. 2.c
{WHT/GRNt
Wire side oIfemale terminals
ALTERNATOR.P CONNECTOB
Check for a 3hort in the circuitIALTC linel:1. Reconnect the 4P connectorto the alternator,2. Stan the engine, and turn theheadlights {high beam) ON.3. Measure voltage between the4P connector terminal No. 2and the positive terminal ofthe battery.
ls there 1V or less?
Check for rn opon in tha wire(ALTC linol:1. Turn the headlight and igni-tion switch OFF.2. Disconnect the 32P connectortrom the ECM/PCN4.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and alternator4P connector terminal No. 2.
Bspair open in thg wire lrstweenthe rhern.tor .nd ECM/PCM.
Check for short in the wire (ALTClinel:1. Turn the headlight and ignition switch OFF.2. Disconnect the 32P connectortrom the ECM/PCM.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and bodyground.
Subslitute a known-good ECM/PCM, .nd .och6ck.It p.escribod vohago i! now avail-able, replace the original ECM/PCM.
Ropair 3hort in the wiro betweonthe ahe.nator and ECM/PCM.
ECM/PCM CONNECTOR A I32PI
'Ia18I1011
121314151718t9
7
202'l2221
262730
Wire side offemale terminalsALTC(WHT/GRNI
c{WHT/GRNI
ALTERNATORWire side oIfemale terminals
([l
T
12
1
ECM/PCM CONNECTOB A (32PI
I23478910t1
1213 14151617182021222321
262730
Wire side of I AITCfemate terminats
A
(WHT/GRN|
23-116
-
Alternator Control System Test {USA}: '99 - 0O models, except Dl6Y5 {M/T} engine
NOTE: Before testing, check proper operation ofthe ELD by confirming with the MIL (see section 11)'
BATTERY
CAUTION: Be sura lo use a voltmeter
with its plus te.minal conneqted io bat-
tery plus and it3 minus tgrminal to ths
4P connoctot tomrinal No. 2.
Wire side of
female terminals
c(WHT/GRNI
wire side offemale terminals
ALTERNATOR.P CONNECTOR
ECM/PCM CONNECTOR C 13lPI
ECM/PCM CONNECTOR C (31PI
(cont'd)
23-117
Check lor a sho.t in the circuit
{ALTC line):1, Beconnect the 4P connector
to the alternator.
2. Start the engine, and turn the
headlights (high beam) ON.
3. Measure voltage between the
4P connector terminal No. 2
and the Positive terminal of
the battery.
ls there 1 V or less?
Chcck for rn opon in the wire(ALTC lin6l:1. Turn the headlight and igni-
tion switch OFF
2. Disconnect the 31P connector
trom the ECM/PCM.
3. Check for continuity betlveen
the ECM/PCM 31P connectorterminal No. 2 and alternator
4P connector terminal No. 2
Repair opcn in the wire botweon
the alternstoi.nd ECM/PCM.ls there continuity?
Check tor short in the wire IALTC
line):1. Turn the headlight and igni-
tion switch OFF2. Disconnect the 31P connector
from the ECM/PCM.
3. Check for continuity between
the ECM/PCM 31P connector
terminal No. 2 and body
ground.
Substitute a known'good ECM/
PCM, and recheck.It prscribed voltagg is now avail'
abl€, replace tho original ECM/
PCM.
Raoair short in the wite between
the alle.nator and ECM/PCM,
1235618I10
/11611lo191 zo2122
23252621?82930JI
ALTC Wire side of(WHT/GRN) female terminals
o
Lighting System
Daytime Running Lights Control Unit Input Test (Canadal
2.
3.
LRemove the driver's dashboard lower cover and
knee bolster (see section 20).
Disconnect the connectors from the daytime run-
ning lights control unit.
Inspect the connector and socket terminals to be
sure they are all making good contact.
lf the terminals are bent, loose or corroded. repair
them as necessary, and recheck the system.
lf the terminals look OK, make the following
input tests at the connector,- lf any test indicates a problem, find and correct
the cause, then recheck the system.- lf all the input tests prove OK, the control unit
must be faulty; replace it.
CavityWireTGst conditionTest: Desired resultPossible cause it result is not obtained
BLKU nderall conditionsCheck for continuity to g.ound:
There should be continuity.
. Poor ground (G401, G402). An open in the wire
A2BLK /VHT
Underall conditionsCheck for voltage to ground:
There should be battery voltage.
Blown No.20 (10 A) fuse in the
under-dash fuse/relay box
An open in the wire
etYEUBLK
lgnition switch ON (ll)Check for voitage to ground:
There should be battery voltage.
Blown No. 18 {7.5 A) fuse in the
under-dash luse/relay box
Faulty ignition switch
An open in the wire
A4RED
Combination light
switch in " =D " posi-
UOn
Check for voltage to ground:
There should be battery voltage.
Blown No. 48 (30 A) tuse in the
under-hood fuse/relay box
Faulty combination light switch
An open in the wire
A1WHT/RED
Combination light
switch OFF; connect ajumper wire between
the YEUBLK and
WHT/RED terminals,
then turn the ignition
switch ON (ll)
Headlights (high beam) should
come on, (and high beam
indicator should come on).
. Poor ground (G201, G202, G40'1,
G402). Blown bulbs. Faulty daytime running lights
resrstor. An open in the wire
GRN/RED
lgnition switch ON (ll),
brake fluid reservoir
full, and parking brake
lever down
Connect to ground: The brake
system light should come on.
Blown No.25 (7.5 A) fuse in the
under-dash f use/relay box
Blown brake system light
An open in the wire
REDiGRNParking brake lever LrpCheck for continuity to groundl
There should be continuity.
. Faulty parking brake switch. An open in the wire
23-166