lgnition System
lgnition Coil Test
Using an ohmmeter, measure resistance between the
terminals. lf the resistance is not within soecifications.
replace the ignition coil.
NOTE: Resistance will vary with the coil temperature;
specifications are at 68'F (20'C).
HITACHI:
Primary Winding Resistance
{Betwesn the A and B lerminalsl;
0.45 - 0.55 0
Secondary Winding Resistanc€
(Between the A and secondary winding terminals):
22.1 - 33.6 kA
TERMINAL B {-)
TERMINAL A
TEC:
Primary Winding Resistsnce
{Between the A and B terminalsl:
0.63 - 0.77 0
Secondary Winding Resistance
(Between the A and secondary winding terminals):
12.8 - 19.2 kO
SECONDARYWINDINGTERMINAL
TERMINAL A
23-110
TERMINAL B (-)
lgnition Wire lnspection and Test
CAUTION: Carelully remove the ignition wires bypulling on the rubber boots, Do not bend the wires; you
might break them inside.
'1. Check the condition of the ignition wire terminals. lf
any terminal is corroded, clean it, and if it is broken
or distorted, replace the ignition wire.
Check for broken,corroded, and bentlermrnals.IGNITION WIRE
Connect ohmmeter probes and measure resistance.
lgnition Wire Resistance:
25 k0 max. at 68"F (20"C)
IGNITION WIRE
3. lf resistance exceeds 25 kO, replace the ignition wire.
Charging System
Troubleshooting
lf the charging system light does not come onthe order listed below:
1. Baftery (see page 23-91)
2. Charging system light
3. Voltage
4. Alternator control system (USA)
5. Alternator/regulator
Charging Systom Light Test
or does not go off, or the battery is dead or low, test the following items in
ALTERNATOR 4P CONNECTORIUSA)
Wire side offemale terminals
IG(8LK/YEL}
ALTERNATOR 3P CONNECTORlC.nadal
Wre side oftemale terminals
[ ]: Canada
23-114
Charging Svstem Light Check-l :lvlake sure the charging systemlight comes on.
Check for a blown No. 15 t7.5 A)fuso .nd a blown charging sys-tom light bulb. ll the fuse .ndbulb .re OK, ropair the open inth6 WHT/BLU wi16.
Does the charging systemlight come on?
Charging System Light Chec*-2:Start the enoine.
Does the charging systemlight go off?
Volta96 ChecklMeaslre the voltage at the No. 1lNo. 2l terminal of the 4P [3Plcon-nector with the ignition switch ONflr).
R6p.ir the op6n in the BLK/YELwire b€twsen tho altornator andund€r-dash tuso/.glay box.
ls there battery voltage?
-
Wire side offemale terminals
LtwHT/8LUl
ALTERNATOR 3P CONNECTOR
lCanada)
Wire side oftemale terminals
LIWHT/BLUI
L
{W}IT/BLU)
.+1lr l2l
l3T.l-l-
ir/
(WHT/BLUI
(cont'd)
23-115
{From previous page)
Check tor an open in tho L cir'
cuit-1:1. Turn the ignition switch OFF
2. Disconnect the 4P [3Pl con-
nector from the alternator.
3. Ground the No. 3 terminal of
the 4P l3Plconnector.4. Turn the ignition switch ON (ll)
Turn the ignition swhch OFF, and
rep.ir tho open in tho wHT/
BLU wire.
Does the charging system
light come on?
Check for an open in the L cir-
cuit-2:Disconnect the No 3 terminal o{
the 4P [3PI connector from theground.
Does the charging system
light go off.r
Turn lhe ignition 3whch OFF, and
.epair the 3hort to gtound in the
wHT/Bl-U wire.
ALTERNATOR 4P CONNECTOR(USAI
r?-rl1l2l
FFI
]--
I
I l: canada
Charging System
Troubleshooting (cont'd)
Alternator Control System Test (USA): ,96 - 98 modets, ,99 _ 00 Dl6y5 (M/Tl engine
NorE: Before testing. check proper operation of the ELD by confirming with the MrL {see section r 1).
BATTERY
CAUTION: Be 3ure to use a voltmot€.with its plus terminal connected to b.t-tery plus and its minus terminal to the{P connectoi tgmrinal No. 2.c
{WHT/GRNt
Wire side oIfemale terminals
ALTERNATOR.P CONNECTOB
Check for a 3hort in the circuitIALTC linel:1. Reconnect the 4P connectorto the alternator,2. Stan the engine, and turn theheadlights {high beam) ON.3. Measure voltage between the4P connector terminal No. 2and the positive terminal ofthe battery.
ls there 1V or less?
Check for rn opon in tha wire(ALTC linol:1. Turn the headlight and igni-tion switch OFF.2. Disconnect the 32P connectortrom the ECM/PCN4.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and alternator4P connector terminal No. 2.
Bspair open in thg wire lrstweenthe rhern.tor .nd ECM/PCM.
Check for short in the wire (ALTClinel:1. Turn the headlight and ignition switch OFF.2. Disconnect the 32P connectortrom the ECM/PCM.3. Check tor continuity betweenthe ECM/PCM 32P connectorterminal No. 19 and bodyground.
Subslitute a known-good ECM/PCM, .nd .och6ck.It p.escribod vohago i! now avail-able, replace the original ECM/PCM.
Ropair 3hort in the wiro betweonthe ahe.nator and ECM/PCM.
ECM/PCM CONNECTOR A I32PI
'Ia18I1011
121314151718t9
7
202'l2221
262730
Wire side offemale terminalsALTC(WHT/GRNI
c{WHT/GRNI
ALTERNATORWire side oIfemale terminals
([l
T
12
1
ECM/PCM CONNECTOB A (32PI
I23478910t1
1213 14151617182021222321
262730
Wire side of I AITCfemate terminats
A
(WHT/GRN|
23-116
Fuel Gauge
Gauge/Sending Unit Test
!@ Do not smoke while working on tho fuel
system. Keep open tlame away trom your wotk atea.
NOTE: Refer to page 23-133 for the fuel gauge system
circuit.
'1. Check the No. 25 (7.5 A) fuse in the under-dash fuse/
relay box before testing.
2. Remove the access panel from the floor.
ACCESS PANEL
Disconnect the 3P connector from the fuel gauge
sending unit.
Connect the voltmeter positive probe to the No. 2
terminal and the negative probe to the No. I termi-
nal, then turn the ignition switch ON (ll).
There should be between 5 and 8 V.
. lf the voltage is as specified, go to step 5.
. lf the voltage is not as specified. check for:- an open in the YEUBLK or BLK wire.- poor ground (G552).
Turn the ignition switch OFF.
Attach a jumper wire between the No. 1 and No. 2
terminals, then turn the ignition switch ON (ll).
)\
23-142
1.Check that the pointer of the fuel gauge starts mov-
ing toward the "F" mark.
CAUTION: Turn the ignition switch OFF before thepoinier reaches "F" on ihe gauge dial. Failure to do
so may damage the fuel gauge.
NOTE: The fuel gauge is a bobbin (cross-coil) type,
hence the fuel level is continuously indicated even
when the ignition switch is OFF, and the pointer
moves more slowly than that of a bimetaltype.
. lf the pointer of the fuel gauge does not move at
all, replace the gauge.
. lf the gauge is OK. inspect the fuel gauge send-
ing unit.
Remove the fuel gauge sending unit as shown.
Japan-produced
USA, Canada-produced
Interlock System
Control Unit Input Test
1. Disconnect the 8P connector from the interlock con-trol unit.
2. Inspect the connector and socket terminals to besure they are all making good contact.. lf the terminals are bent, loose or corroded, repairthem as necessary, and recheck the system.. lf the terminals look OK, make the followinginput tests at the connector.- lf a test indicates a problem, find and correctthe cause, then recheck the system.- lf all the input tests prove OK, substitute aknown-good control unit, and recheck the sys-tem. lf the check is OK, the control unit mustbe faulty; replace it.
NOTE: lf the shift lock solenoid clicks when theignition switch is turned ON {ll) and you step on thebrake pedal (with the shift lever in E), the shift locksystem is electronically normal; if the shift leve.cannot be shifted from E], test the Aff gear position
switch, park pin switch, and see section 14.
Key Interlock System:
CavityWireTest condition
Reconnect the 8P connector to the interlock control unit.
Shift Lock System:
Cavity WifsTest condition
INTERLOCKCONTROL UNIT
Test: Desired result
Test: Dgsired result
Wire side offemale terminals
Possible cause if result is not obtained
Possible cause if result is not obtained
WHT/BLU
lgnition switch turned toACC (lland key pushed inCheck for voltage to groundiThere should be baftery voltage.Blown No. 48 (30 A) fuse in the underhood fuse/relay boxBlown No. 33 (7.5 A) fuse in the underdash fuse/relay boxFaulty steering lock assemblylkey interlock solenoid)An open in the wire
5WHT
BLKUnder all conditionsCheck for continuity to ground:There should be continuity.
' Poor ground (G401, G402). An open in the wire
6BLK./BLUShift lever in ElCheck for continu;ty to ground:There should be continuity.Poor ground (G401, G402)Faulty Ay'T gear position switchAn open in the wire
2YELlgnition switch ON lll)Check for voltage to ground:There should be banery voltage.
. Blown No. 25 (7.5 A) fuse in the under,dash fuse/relay box. An open in the wire
3YEUBLK
lgnition swirch ON (ll)Check for voltage to ground:There should be baftery voltage.Blown No. 25 (7.5 A) fuse in the under-dash fuse/relay boxFaulty shift lock solenoidAn open in the wire
6BLI(BLUShift lever in ICheck for voltage to ground:There should be 1 V or less.Poor ground (G401, G402)Faulty A,/T gear position switchAn open in the wire
7WHT/RED
lgnition switch ON lll)Brake pedaldepressedCheck for voltage to ground:There should be 1 V or less.Blown No. 52 (15 A) Iuse in the underhood fuse/relay boxFaulty PCMFaulty brake switch (see section 1l)Faulty throttle position {TP) sensor(see section 1'l )An open in the wire
lgnition switch ON (ll)Brake pedalandaccelerator depressed atthe same time
Check for voltage to ground:There sho(Jld be battery voltage.
23-146
Integrated Gontrol Unit
Input Test (cont'dl
A8--------.--all
Key-in/Seat Belt R€mind€r, Lights-on Reminder Systom:
Cavity WireTest condhion
Bulb Check System (Brako System Light):
Cavity WireTest condilion
Tost: D€sirod r€guh
T6st: Dosirad result
Possible cause if result is not obtained
Possibls cause if rasuft b not obtainod
A8
Combination light
switch ON
Check for voltage to ground;
There should be battery voltage.
Blown No.30 (7.5 A)fuse in the
under-dash fuse/relay box
Faulty combination light switch
An open in the wire
B7RED/BLU
lgnition switch ON (ll),
and driver's seat belt
switch unbuckled
Check for voltage to ground:
There should be 1 V or less.
Poor ground (G552)
Faulty seat belt switch
An open in the wire
B9GRNDriver's door openCheck for voltage to ground:
There should be 1 V or less.
. Faulty driver's door switch. An open in the wire
Bl0BLU/RED
lgnition key inserted
into the ignition key
switch
Check for voltage to ground:
There should be 1 V or less.
Poor ground (G401. G402)
Faulty ignition key switch
An open in the wire
A4GRN/RED
lgnition switch ON {ll),
brake fluid reservoir
full, and parking brake
tever oown
Connect to ground: Brake system
light should come on.
Blown No.25 (7.5 Alfuse in the
under-dash fuse/relay box
Blown brake system light bulb
An open in the wire
A13BLUA/1r'HT
lgnition switch at
START (III)Check for voltage to ground:
There should be battery voltage.
Blown No.31 (7.5 A) fuse in the
under-dash fuse/relay box
Faulty starter cut relay
An open in the wire
23-160
Lighting System
Daytime Running Lights Control Unit Input Test (Canadal
2.
3.
LRemove the driver's dashboard lower cover and
knee bolster (see section 20).
Disconnect the connectors from the daytime run-
ning lights control unit.
Inspect the connector and socket terminals to be
sure they are all making good contact.
lf the terminals are bent, loose or corroded. repair
them as necessary, and recheck the system.
lf the terminals look OK, make the following
input tests at the connector,- lf any test indicates a problem, find and correct
the cause, then recheck the system.- lf all the input tests prove OK, the control unit
must be faulty; replace it.
CavityWireTGst conditionTest: Desired resultPossible cause it result is not obtained
BLKU nderall conditionsCheck for continuity to g.ound:
There should be continuity.
. Poor ground (G401, G402). An open in the wire
A2BLK /VHT
Underall conditionsCheck for voltage to ground:
There should be battery voltage.
Blown No.20 (10 A) fuse in the
under-dash fuse/relay box
An open in the wire
etYEUBLK
lgnition switch ON (ll)Check for voitage to ground:
There should be battery voltage.
Blown No. 18 {7.5 A) fuse in the
under-dash luse/relay box
Faulty ignition switch
An open in the wire
A4RED
Combination light
switch in " =D " posi-
UOn
Check for voltage to ground:
There should be battery voltage.
Blown No. 48 (30 A) tuse in the
under-hood fuse/relay box
Faulty combination light switch
An open in the wire
A1WHT/RED
Combination light
switch OFF; connect ajumper wire between
the YEUBLK and
WHT/RED terminals,
then turn the ignition
switch ON (ll)
Headlights (high beam) should
come on, (and high beam
indicator should come on).
. Poor ground (G201, G202, G40'1,
G402). Blown bulbs. Faulty daytime running lights
resrstor. An open in the wire
GRN/RED
lgnition switch ON (ll),
brake fluid reservoir
full, and parking brake
lever down
Connect to ground: The brake
system light should come on.
Blown No.25 (7.5 A) fuse in the
under-dash f use/relay box
Blown brake system light
An open in the wire
REDiGRNParking brake lever LrpCheck for continuity to groundl
There should be continuity.
. Faulty parking brake switch. An open in the wire
23-166