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6-
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6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Fuels in Foreign Countries
6
-6 Filling Your Tank
6
-8 Checking Things Under the Hood
6
-12 Engine Oil
6
-16 Engine Air Cleaner/Filter
6
-19 Automatic Transmission Fluid
6
-23 Manual Transmission Fluid
6
-24 Hydraulic Clutch
6
-25 Rear Axle
6
-26 Four-Wheel Drive
6
-28 Engine Coolant
6
-31 Coolant Surge Tank Pressure Cap
6
-32 Power Steering Fluid6
-33 Windshield Washer Fluid
6
-34 Brakes
6
-38 Battery
6
-38 Bulb Replacement
6
-44 Windshield Wiper Blade Replacement
6
-45 Tires
6
-53 Appearance Care
6
-54 Cleaning the Inside of Your Vehicle
6
-57 Cleaning the Outside of Your Vehicle
6
-61 GM Vehicle Care/Appearance Materials
6
-62 Vehicle Identification Number (VIN)
6
-63 Electrical System
6
-71 Replacement Bulbs
6
-72 Capacities and Specifications
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6-23
Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. See your maintenance schedule to find out
when to change your transmission fluid.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at your GM dealership
service department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire. Be
sure to get an accurate reading if you check your
transmission fluid.
Check the fluid level only when your engine is off, the
vehicle is parked on a level place and the transmission is
cool enough for you to rest your fingers on the
transmission case.
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6-24
Then, follow these steps:
5-Speed for VORTEC 4300 V6 and 4800 V8 engines
shown, other manual transmissions similar
1. Remove the filler plug.
2. Check that the lubricant level is up to the bottom of
the filler plug hole.
3. If the fluid level is good, install the plug and be sure
it is fully seated. If the fluid level is low, add more
fluid as described in the next steps.
How to Add Fluid
Here's how to add fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use. See
ªRecommended Fluids and Lubricantsº in the Index.
1. Remove the filler plug.
2. Add fluid at the filler plug hole. Add only enough
fluid to bring the fluid level up to the bottom of the
filler plug hole.
3. Install the filler plug. Be sure the plug is fully seated.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self
-adjusting. The clutch master cylinder reservoir is
filled with hydraulic clutch fluid.
It is not necessary to regularly check clutch fluid unless
you suspect there is a leak in the system. Adding fluid
won't correct a leak.
A fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
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6-66
Center Instrument Panel Utility Block
The center instrument panel utility block is located
underneath the instrument panel, to the left of the
steering column.
Relay Name Usage
SEO Special Equipment Option
HTD ST Heated Seats
SPARE 4 Not UsedRelay Name Usage
VANITY Headliner Wiring
TRAILER Trailer Brake Wiring
PWR ST Power Seats
SPARE 5 Not Used
CLUTCH Manual Transmission
Clutch Switch
UPF Upfitter
PARK LAMP Parking Lamps
FRT PRK EXPT Not Used
SL RIDE Manual Selectable Ride Switch
SPARE 2 Not Used
RR PRK LP Not Used
RR FOG LP Not Used
SPARE 3 Not Used
INAV PWR Interior Lights Feed
CTSY LP Courtesy Lamps
CEL PHONE Cellular Telephone Wiring
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6-73 Cooling System Capacity (Approximate)
After refill, the level must be rechecked. See ªCooling Systemº in the Index.
Engine Transmission Quantity
VORTEC 4300 V6 Automatic 12.6 quarts (11.9 L)
VORTEC 4300 V6 Manual 12.9 quarts (12.2 L)
VORTEC 4800 V8 Automatic 13.4 quarts (12.7 L)
VORTEC 4800 V8 Manual 13.7 quarts (13.0 L)
VORTEC 5300 V8 Automatic 13.4 quarts (12.7 L)
VORTEC 5300 V8** Automatic 14.9 quarts (14.1 L)
VORTEC 6000 V8 Automatic 14.8 quarts (14.0 L)
VORTEC 6000 V8* Automatic 14.4 quarts (13.6 L)
VORTEC 6000 V8 Manual 15.2 quarts (14.4 L)
VORTEC 6000 V8* Manual 14.8 quarts (14.0 L)
* Vehicles equipped with the optional engine oil cooler.
** Vehicles equipped with the optional air conditioner.
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Scheduled Maintenance
7-17
If you haven't used your vehicle under severe service conditions listed
previously and, therefore, haven't changed your automatic transmission fluid,
change both the fluid and filter.
Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See ªEngine Coolantº in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
the cooling system and pressure cap.
An Emission Control Service.
Change five
-speed manual transmission fluid (with 4300 V6 or
4800 V8 engines only).
200,000 Miles (332 000 km)
6000 V8 Engine Only: Change five-speed manual transmission fluid.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE
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Manual Transmission Check
Check the transmission fluid level; add if needed. See
ªManual Transmission Fluidº in the Index. Check for
leaks. A fluid leak is the only reason for fluid loss. Have
the system inspected and repaired if needed.
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
ªAutomatic Transmission Fluidº in the Index. A fluid
loss may indicate a problem. Check the system and
repair if needed.
Hydraulic Clutch System Check
Check the fluid level in the clutch reservoir. See
ªHydraulic Clutch Fluidº in the Index. A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired at once.At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part D.
Body Lubrication Service
Lubricate all body door hinges, hood latch assembly,
secondary latch, pivots, spring anchor, release pawl,
tailgate hinge, tailgate linkage, tailgate handle pivot
points, latch bolt, fuel door hinge, locks and folding seat
hardware. Part D tells you what to use. More frequent
lubrication may be required when exposed to a
corrosive environment.
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7-21
Starter Switch Check
CAUTION:
When you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake (see ªParking
Brakeº in the Index if necessary) and the regular brake.
NOTE: Do not use the accelerator pedal, and be
ready to turn off the engine immediately if it starts.
3. On automatic transmission vehicles, try to start the
engine in each gear. The starter should work only in
PARK (P) or NEUTRAL (N). If the starter works in
any other position, your vehicle needs service.
On manual transmission vehicles, put the shift lever
in NEUTRAL (N), push the clutch down halfway
and try to start the engine. The starter should work
only when the clutch is pushed down all the way to
the floor. If the starter works when the clutch isn't
pushed all the way down, your vehicle needs service.Automatic Transmission Shift Lock Control
System Check
CAUTION:
When you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a
level surface.
2. Firmly apply the parking brake (see ªParking Brakeº
in the Index if necessary).
NOTE: Be ready to apply the regular brake
immediately if the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don't start the engine. Without applying
the regular brake, try to move the shift lever out of
PARK (P) with normal effort. If the shift lever
moves out of PARK (P), your vehicle needs service.