2000 FORD SUPER DUTY manual transmission

FluidFord Part
NameApplication Capacity
Transfer case
fluidMotorcraft
MERCONtAT F4x4 vehicles 1.9L
(2.0 quarts)
Transmission
fluid
4Synthetic
MERCONtAT F5-speed manual 3.2L
(3.4 quarts)5
Motorcraft
MERCONtAT F6-speed manual 5.5L
(5.8 quarts)5
Automatic 16.7L
(17.7 quarts)6
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 4.0L
(4.25 quarts)
1Your vehicle's rear axle(s) may be filled with a synthetic lubricant that
may require a lubricant change. Refer to the Scheduled Maintenance
Guide. Axle lubricant quantities should not need to be checked unless a
leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time the
rear axle has been submerged in water.
2Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford Specification EST-M2C118-A for complete refill
of Traction-Lok axles.
3Use Ford Premium Engine Coolant (green in color). DO NOT USE Ford
Extended Life Engine Coolant (orange in color). Refer toAdding engine
coolant, in the Maintenance and Care chapter.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your Scheduled Maintenance Guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
Capacities and specifications
224

ItemFord part name
or equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSP WSS-M2C153-G
and API
Certification
Mark
Hinges,
latches, striker
plates, fuel
filler door
hinge and seat
tracksMulti-Purpose
GreaseDOAZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Transmission/
steering/
parking brake
linkages and
pivots, brake
and clutch
pedal shaft (if
equipped)Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power
steering fluid
and transfer
case fluid (if
equipped)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Manual
transmission
(5-speed)Synthetic
MERCONtAT F
2E6AZ-19582-B MERCONt
Manual
transmission
(6-speed)Motorcraft
MERCONtAT F
2XT-2-QDX MERCONt
Automatic
transmissionMotorcraft
MERCONtAT F
2XT-2-QDX
MERCONt
Windshield
washer fluidUltra-clear
Windshield Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been
Capacities and specifications
226

calibration .................................24
set zone adjustment .................23
Console ........................................66
Controls
power seat .................................73
Coolant
checking and adding ..............182
refill capacities .................185,222
specifications ...................225,227
Cruise control
(see Speed control) ....................56
Customer Assistance ................145
Ford accessories for your
vehicle .....................................241
Ford Extended
Service Plan ............................234
Getting assistance outside
the U.S. and Canada ..............240
Getting roadside assistance ...145
Getting the
service you need ....................234
Ordering additional
owner's literature ...................245
The Dispute
Settlement Board ...................237
Utilizing the Mediation/
Arbitration Program ...............240
Daytime running lamps
(see Lamps) ................................25
Dipstick
automatic
transmission fluid ...................189
engine oil .................................176
Doors
door ajar warning .....................15
lubricant specifications ..........225
Driveline universal joint
and slip yoke .............................194
Driving under special
conditions ...........................130,131
mud ..........................................130
sand .........................................130snow and ice ...........................131
through water ..................130,134
Emergencies, roadside
jump-starting ..........................166
Emission control system ..........210
Engine .................................227,228
check engine/
service engine soon light ....10,11
cleaning ...................................219
coolant .....................................182
diesel ...........................................3
fail-safe coolant ......................186
idle speed control ...................194
lubrication
specifications ...................225,227
refill capacities ........................222
service points ..........................175
starting after a collision .........146
Engine block heater .................107
Engine oil ..................................176
checking and adding ..............176
dipstick ....................................176
filter, specifications .........178,222
recommendations ...................178
refill capacities ........................222
specifications ...................225,227
Exhaust fumes ..........................107
Fail safe cooling ........................186
Fluid capacities .........................222
Four-Wheel Drive vehicles ..14,123
control trac ...............................26
description ..............................127
driving off road .......................129
electronic shift ............26,123,127
indicator light ....................15,124
lever operated shift ................125
manual locking hubs ..............124
preparing to drive your
vehicle .....................................113
Fuel ............................................202
calculating fuel economy .......207
cap ...........................................206
Index
248

replacing
bulbs ............212,213,214,215,216
Lane change indicator
(see Turn signal) ........................56
Lights, warning and indicator ....10
air bag ........................................13
anti-lock brakes (ABS) .....14,110
brake ..........................................13
charging system ........................14
check coolant ............................15
cruise indicator .........................15
door ajar ....................................15
engine oil pressure ...................15
high beam .................................14
low fuel ......................................10
safety belt .................................13
service engine soon .............10,11
turn signal indicator .................14
Load limits .................................132
GAWR ......................................132
GVWR ......................................132
trailer towing ..........................132
Loading instructions .................134
Locks
childproof ..................................64
Lubricant specifications ....225,227
Lumbar support, seats ...............75
Manual transmission .................117
fluid capacities ........................222
lubricant specifications ..........227
reverse .....................................121
Message center ...........................20
english/metric button ...............20
menu button .............................20
Mirrors .........................................66
fold away ...................................65
heated ........................................65
side view mirrors (power) .......64
Motorcraft parts .................206,222
Octane rating ............................204
Odometer .....................................18
Oil (see Engine oil) ..................176Overdrive .....................................61
Panic alarm feature, remote
entry system ................................68
Parking brake ............................111
Parts (see Motorcraft parts) ....222
Power distribution box
(see Fuses) ...............................152
Power door locks ........................63
Power steering ..........................112
fluid, checking and adding ....188
fluid, refill capacity ................222
fluid, specifications ..........225,227
Preparing to
drive your vehicle .....................113
Radio ............................................32
Relays ........................................147
Remote entry system ............67,68
illuminated entry ......................69
locking/unlocking doors ...........67
panic alarm ...............................68
replacement/additional
transmitters ..........................70,71
replacing the batteries .............68
Safety belts (see Safety
restraints) ...........16,75,77,78,79,81
Safety defects, reporting ..........246
Safety restraints ......75,77,78,79,81
belt minder ...............................84
cleaning the safety belts ...87,221
extension assembly ..................83
for adults .........................77,78,79
for children ..........................96,97
lap belt ......................................82
warning light
and chime ...................13,16,83,84
Safety seats for children ............98
Seat belts
(see Safety restraints) ...............75
Seats ............................................72
child safety seats ......................98
cleaning ...................................221
Servicing your vehicle ..............172
Index
250

Snowplowing ............4,141,142,143
Spark plugs,
specifications ...............222,227,228
Special notice .............................3,5
ambulance conversions ..............4
diesel-powered vehicles .............3
four-wheel
drive vehicles ...................143,144
utility-type vehicles ....................3
Specification chart,
lubricants ............................225,227
Speed control ..............................56
Speedometer ...............................17
Starting your vehicle .........104,106
jump starting ..........................166
Steering wheel
tilting .........................................60
Tachometer .................................19
Tailgate ........................................71
Tires ......................155,197,198,199
changing ...........................155,158
checking the pressure ............199
replacing ..................................201
rotating ....................................199
snow tires and chains ............201
tire grades ...............................198
treadwear ................................198
Towing .......................................199
wrecker ....................................171
Traction-lok rear axle ...............112
Transfer case
fluid checking .........................192Transmission .............................114
fluid, checking and adding
(automatic) .............................189
fluid, checking and adding
(manual) .................................191
fluid, refill capacities ..............222
lubricant specifications ...225,227
manual operation ....................117
Transmission
control indicator light .................13
Trip odometer .............................18
Turn signal .............................14,56
Vehicle dimensions ...................228
Vehicle Identification
Number (VIN) ...........................233
Vehicle loading ..........................132
Ventilating your vehicle ...........108
Warning chimes ...........................16
Warning lights (see Lights) .......10
Washer fluid ..............................182
Water, Driving through .............134
Windows
power .........................................62
Windshield washer fluid
and wipers
checking and adding fluid .....182
checking and cleaning .....196,197
operation ...................................61
replacing wiper blades ...........197
Wrecker towing .........................171
Index
251

Item Information
Required fuel Unleaded fuel only - 87 octane
Fuel tank capacity Refer toRefill capacitiesin theCapacities
and specificationschapter.
Engine oil (includes
filter change)5.7L (6.0 quarts). Use Motorcraft SAE 5W-30
Super Premium Motor Oil, Ford specification
WSS-M2C153-G.
Tire size and pressure Refer to the Certification Label inside of
driver's door
Hood release Pull handle under the left side of the
instrument panel.
Coolant capacity Refer toRefill capacitiesin theCapacities
and specificationschapter.
Power steering fluid
capacityFill to line on reservoir. Use Motorcraft
MERCONtAT F.
Manual transmission
(5-speed)
23.2L (3.4 quarts). Use Synthetic MERCONt
AT F.3
Manual transmission
(6-speed)25.5L (5.8 quarts). Use Motorcraft MERCONt
AT F.3
Automatic
transmission fluid
capacity
2
16.7L (17.7 quarts). Use Motorcraft MERCONt
AT F.4
1
Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your Scheduled Maintenance Guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
Filling station information
255