4.0L OHV V6 engine
1. Windshield washer fluid reservoir
2. Engine oil filler cap
3. Transmission fluid dipstick (automatic transmission)
4. Engine oil dipstick
5. Power steering fluid reservoir
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Air filter assembly
11. Engine coolant reservoir
11
12356784
910
Maintenance and care
162
ENGINE OIL
Checking the engine oil
Refer to the Scheduled Maintenance Guide for the appropriate intervals
for checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmissions) or 1 (First) (manual transmissions).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the
engine oil level indicator (dipstick).
6. Wipe the indicator clean. Insert the indicator fully, then remove it
again.
²If the oil level isbetween the ADD and FULL marksorbetween
the MIN and MAX marks (depending on application),the oil
level is acceptable.DO NOT ADD OIL.
MAX MIN
FULL ADD 1QT
Maintenance and care
163
Checking and adding manual transmission fluid
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at bottom of
the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer to theCapacities
and specificationschapter.
Maintenance and care
176
Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
²The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
Maintenance and care
179
Fluid Ford Part
NameApplication Capacity
Transmission
fluid
1Motorcraft
MERCONtAT F5-speed manual 2.65L
(2.8 quarts)2
Motorcraft
MERCONtV
AT F4x2 vehicles with
automatic and 2.5L
I4 engine9.4L
(9.9 quarts)3
4x2 vehicles with
automatic and 3.0L
or 4.0L V6 engine9.5L
(10.0 quarts)3
4x4 vehicles with
automatic9.8L
(10.3 quarts)3
Engine
coolant4Premium Engine
Coolant2.5L I4 engine with
manual
transmission10.0L
(10.5 quarts)
2.5L I4 engine with
automatic
transmission9.7L
(10.2 quarts)
3.0L V6 engine with
manual
transmission14.3L
(15.1 quarts)
3.0L V6 engine with
automatic
transmission14.0L
(14.8 quarts)
4.0L V6 engine with
manual
transmission13.0L
(13.7 quarts)
4.0L V6 engine with
automatic
transmission12.5L
(13.2 quarts)
Fuel tank N/A Regular cab (Short
wheel base)62.4L
(16.5 gallons)
Regular cab (Long
wheel base)75.7L
(20.0 gallons)
SuperCab 73.8L
(19.5 gallons)
Transfer
Case FluidMotorcraft
MERCONtAT F4x4 Vehicles 1.2L
(1.25 quarts)
Capacities and specifications
210
ItemFord part
name or
equivalentFord part
numberFord
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft,
clutch pilot
bearing and.
input shaft
spline (manual
transmission).Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R44E, 5R44E
and 5R55E)Motorcraft
MERCONtV
AT F
2
XT-5-QM
MERCONtV
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A for complete refill
of Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONtand MERCONtV are not interchangeable. DO NOT
mix MERCONtand MERCONtV. Refer to your Scheduled Maintenance
Guide to determine the correct service interval.
Capacities and specifications
213
Air bag supplemental
restraint system ..........................84
and child safety seats ..............85
description ................................84
disposal ......................................88
driver air bag ............................86
indicator light ......................10,87
operation ...................................86
passenger air bag .....................86
passenger
deactivation switch ..............25,88
Air cleaner filter .......................209
Air conditioning ..........................19
manual heating and air
conditioning system .................21
Ambulance packages ....................3
Antifreeze
(see Engine coolant) ................168
Anti-lock brake system
(see Brakes) .......................107,108
Anti-theft system
warning light .............................11
Audio system (see Radio) .........26
Automatic transmission ............111
driving an automatic
overdrive ..........................112,114
fluid, adding ............................173
fluid, checking ........................173
fluid, refill capacities ..............209
fluid, specification ..................214
Auxiliary power point .................25
Axle
lubricant specifications ...212,214
refill capacities ........................209
traction lok ..............................124
Battery .......................................178
acid, treating emergencies .....178
charging system
warning light .............................11
jumping a disabled battery ....152
maintenance-free ....................178
replacement, specifications ...209servicing ..................................178
voltage gauge ............................17
Belt minder .................................80
Brakes ........................................106
anti-lock .....................106,107,108
anti-lock brake system (ABS)
warning light ......................10,108
brake warning light ..................10
fluid, checking and adding ....166
fluid, refill capacities ..............209
fluid, specifications ..........212,214
lubricant specifications ...212,214
parking ....................................108
shift interlock ..........................111
Break-in period .............................2
Capacities for refilling fluids ....209
Cargo area shade ........................63
Cargo net .....................................63
Certification Label ....................217
Child safety restraints ................93
child safety belts ......................93
Child safety seats ........................94
attaching with tether straps ....99
in front seat ..............................96
in rear seat ................................96
tether anchorage hardware .....99
Cleaning your vehicle ...............203
engine compartment ..............204
exterior .............................204,207
exterior lamps .........................206
instrument panel ....................207
instrument panel lens ............207
interior .....................................207
mirrors .....................................208
plastic parts ............................206
safety belts ..............................207
washing ....................................203
waxing .....................................203
wheels ......................................204
windows ..................................208
wiper blades ............................206
Index
231
air bag ........................................10
anti-lock brakes (ABS) .....10,108
anti-theft ...................................11
brake ..........................................10
charging system ........................11
check coolant ............................12
check engine ...............................8
cruise indicator .........................12
door ajar ....................................12
fuel reset ...................................10
high beam .................................11
overdrive off ..............................11
safety belt .................................10
speed control ............................59
turn signal indicator .................11
Load limits .................................125
GAWR ......................................125
GVWR ......................................125
trailer towing ..........................125
Loading instructions .................126
Lubricant specifications ....212,214
Lumbar support, seats ...............71
Manual transmission .................116
fluid capacities ........................209
lubricant specifications ..........214
reverse .....................................118
Mirrors
cleaning ...................................208
side view mirrors (power) .......62
Motorcraft parts .................192,209
Octane rating ............................190
Odometer .....................................16
Oil (see Engine oil) ..................163
Overdrive .....................................59
Panic alarm feature, remote
entry system ................................64
Parking brake ............................108
Parts (see Motorcraft parts) ....209
Power distribution box
(see Fuses) ...............................144
Power door locks ........................62
Power steering ..........................109fluid, checking and adding ....173
fluid, refill capacity ................209
fluid, specifications ..........212,214
Preparing to
drive your vehicle .....................110
Radio ............................................26
Relays ........................................140
Remote entry system ............63,64
illuminated entry ......................67
locking/unlocking doors ...........64
panic alarm ...............................64
replacement/additional
transmitters ...............................66
replacing the batteries .............65
Safety belts (see Safety
restraints) ...........13,72,73,74,75,76
Safety defects, reporting ..........230
Safety restraints ......72,73,74,75,76
belt minder ...............................80
cleaning the safety belts ...83,207
extension assembly ..................79
for adults ....................73,74,75,76
for children ...............................93
lap belt ......................................78
warning light
and chime ........................10,13,79
Safety seats for children ............94
Seat belts
(see Safety restraints) ...............72
Seats ............................................70
child safety seats ......................94
SecuriLock passive
anti-theft system ...............67,68,69
Servicing your vehicle ..............158
Snowplowing .................................3
Spark plugs,
specifications ...............209,214,215
Special notice ................................3
ambulance conversions ..............3
utility-type vehicles ....................3
Specification chart,
lubricants ............................212,214
Index
234