Page 25 of 208
•Remove any snow, ice or leaves
from the air intake area (at the
bottom of the windshield under
the hood).
•If your vehicle has been parked with the windows closed during hot
weather, the air conditioner will do a much faster job of cooling if you
drive for two or three minutes with the windows open. This will force
most of the hot, stale air out of the vehicle. Then operate your air
conditioner as you would normally.
•Do not place objects over the defroster outlets. These objects can
block airflow and reduce your ability to see through your windshield.
Also, avoid placing small objects on top of your instrument panel.
These objects can fall down into the defroster outlets and block
airflow and possibly damage your climate control system.
Do not place objects on top of the instrument panel, as these
objects may become projectiles in a collision or sudden stop.
Controls and features
25
Page 113 of 208
WINTER FRONTS
If using an aftermarket winter front (not recommended), it must have a
permanent opening directly in line with the center of the fan drive. The
minimum opening size must be at least 774 square cm (120 square
inches).
The use of an aftermarket winter front or other air flow restriction
device mounted in front of the radiator is not recommended on vehicles
equipped with chassis mounted air-to-air aftercooling. Air flow restriction
will cause high exhaust temperatures, power loss, excessive fan usage
and a reduction in fuel economy.
Driving
113
Page 122 of 208

JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Do not push start your vehicle. You could damage the catalytic
converter.
Batteries contain sulfuric acid which burns skin, eyes, and
clothing.
Preparing your vehicle
Also see the label on the battery.
1. Use only a 12–volt supply to start your vehicle. If you connect your
battery to a 24–volt power supply you can damage your starter, ignition
system and other electrical components. Do not attach the jumper cables
to the glow plug relay as this could severely damage the glow plugs,
injector driver module and PCM.
2. Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
3. Park the booster vehicle close to the disabled vehicle making sure
theydo nottouch. Set the parking brake on both vehicles and stay clear
of the engine cooling fan and other moving parts.
4. Check all battery terminals and remove any excessive corrosion before
you attach the battery cables.
5. Turn the heater fan on in both vehicles to protect any electrical
surges. Turn all other accessories off.
Roadside emergencies
122
Page 135 of 208

Adding and replacing engine coolant-7.3L Power Stroke and
Cummins B engines
Refer to the Scheduled Maintenance Guide for service intervals of the
engine cooling system.
Use Ford Premium Engine Coolant E2FZ-19549–AA (in Canada,
Motorcraft CXC-8–B) or a premium engine coolant that meets Ford
specification ESE-M97B44–A. Do not use alcohol or methanol antifreeze.
The use of an improper coolant may cause cooling system and/or engine
damage and may void the warranty of your vehicle’s engine cooling
system.
A mixture of 50% engine coolant concentrate and 50% water (50/50
ratio) is recommended to maintain best overall cooling system
performance. A 60/40 antifreeze to water ratio is acceptable for
extremely cold climates, but the coolant and water mixture must be
returned to a 50/50 ratio at the end of the winter season. To avoid
damaging the cooling system and engine, the coolant and water mixture
should never exceed a 60/40 antifreeze to water ratio.
Operating the engine with insufficient coolant can cause severe
cooling system and engine damage.
When refilling the engine cooling system as part of regular maintenance
or due to service, adhere to the following instructions:
1. Drain and flush the cooling system to remove dirt deposits, oil and
rust particles. Always dispose of used automotive fluids following your
community’s standards.
2. Fill the coolant reservoir with the specified coolant and water mixture
until the level stabilizes within the cold fill range.
3. Reinstall the coolant reservoir cap.
4. Start and idle the engine until the upper radiator hose is warm
(approximately 10–15 minutes). If the hose does not get warm, repeat
this step at a higher engine speed.
5. Once the hose is warm, shut the engine off.
6. Cautiously remove the coolant reservoir cap as previously described,
and add the specified coolant and water mixture until the level stabilizes
within the cold fill range of the coolant reservoir.
7. Reinstall the engine coolant reservoir cap.
Maintenance and care
135
Page 136 of 208

Adding and replacing engine coolant-Caterpillar 3126 B engine
Refer to the engine operator’s manual for engine cooling system
information.
FAN CLUTCHES
Your vehicle’s cooling system is equipped with a viscous variable speed
fan clutch.
•The fan clutch helps control cooling, increase performance, improve
fuel economy and reduce noise.
•The fan clutch is controlled by bimetallic spring sensors. Do not
tamper with these sensors as this may change their calibration or keep
the fan clutch from operating at all.
Stay clear of the fan/fan area while the engine is running or
possible personal injury may occur.
CHECKING AND ADDING POWER STEERING FLUID
Checking power steering fluid level
Check the power steering fluid level using the following procedure. Refer
to the Scheduled Maintenance Guide for the recommended service
intervals. If adding fluid is necessary, use only MERCONAT F.
1. Set the parking brake, shift into N
(Neutral) (automatic transmission)
or 1 (First) (manual transmission)
and turn the engine off.
2. Open the hood.
3. Clean the top of the power
steering fluid reservoir.
4. Remove the dipstick from the
reservoir and wipe the dipstick
clean.
5. Reinstall the dipstick. Remove it again and check the fluid level.
Maintenance and care
136
Page 148 of 208

Tires are one of the weaker weight carrying components of the
vehicle. Do not overload the vehicle beyond safe load carrying
capacity.
Avoid hammering rim with steel hammers.
Never run the engine with one wheel off the ground.
Failure to retighten wheel lug nuts as required could allow the
wheel to come off while the vehicle is in motion, possibly causing
loss of vehicle control and collision. Loose wheel studs may also cause
shimmy and vibration.
Use of aftermarket wheel assemblies is not recommended; they
may be incompatible with your vehicle and may result in
equipment failure and possible injury. Replacement with used wheels is
not advised; they may have been treated harshly or have high mileage
and could fail without warning.
A wheel or tire of the wrong size or type may adversely affect
such things as load carrying capacity, wheel and bearing life,
brake cooling, speedometer/odometer calibration, stopping ability,
headlight aim, bumper height, vehicle ground clearance and tire or tire
chain clearance to the body and chassis.
•10–hole disc
5310
1
8
6
4
9 2 7
Maintenance and care
148
Page 178 of 208

Vehicle System Acts
Engine Air Induction
SystemRemoval of the air duct, silencer, air cleaner,
and/or air cleaner element and baffle in air
cleaner; re-indexing of air cleaner.
Exhaust System Removal or rendering inoperative exhaust
system components including the catalytic
converter - muffler assembly, inlet pipe, outlet
pipe, resonator and flexpipe. Rotation of
horizontal exhaust system directional outlet
pipe to cause the exhaust to be emitted in a
direction other than downward.
Engine Cooling System Removal or rendering inoperative the fan
clutch. Removal or modification of the fan
shroud. Replacing a fixed fan with a fan of
increased diameter, different number of blades
or different pitch width.
MAINTENANCE
Instructions for maintenance and service of the noise control system
have been included in the Required Maintenance Services and in the
General Maintenance Checklist. To further help minimize noise emissions
degradation throughout the life of the vehicle, Ford Motor Company
recommends that this vehicle should be operated in the manner
described within the Owner Guide. Caution should be exercised by the
owner when installing replacement parts to be sure that a tampering act
(as outlined above) is not committed. Note any inspection and service
performed in the Maintenance Record.
EMISSIONS INFORMATION LABEL
Emissions information appears on the Important Engine Information
Decal located on or near the engine.
General maintenance information
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Check every oil
changeOil change
intervals are as
follows: Powerstroke -
10 000 ; Caterpillar -
10 000 ; Cummins -
15 000 (refer to the
Caterpillar and
Cummins service
manuals for further
instructions and
information)Engine system
Check the engine cooling system - hoses,
clamps and protection
Inspect the drive belts
Exhaust system
Inspect the entire exhaust system (including
the inlet pipe(s), muffler(s), outlet pipe(s),
clamps and fasteners) for holes, leakage,
breakage, corrosive damage and separation
from other components. Adjust, service or
replace with the same or the equivalent part.
(Also a noise emission control service)
Suspension system
Lubricate the front and rear spring pins
Tighten the front and rear spring U-bolts to the
specified torque
Driveline and rear axle system
Lubricate the U-joints and the slip yoke
Brake system
Lube the air brake foot control valve, hinge and
roller
Inspect the drum brake linings through the
inspection holes
Lubricate the brake camshafts (air brakes)
Lubricate the brake slack adjuster (air brakes)
Inspect the disc brake pads and the piston
boots (hydraulic brakes)
Clutch system
Lubricate the clutch release cross shaft and all
linkages
Check the clutch fluid
Fuel system
Drain the accumulated water or sediment from
the fuel tank(s)
General maintenance information
183