2000 FORD F650 air filter

Installation
The engine will not run properly if the fuel filter is not installed
in housing.
1. Apply a coating of clean diesel fuel to the new bevel gasket and install
it onto the fuel filter housing.
2. Install the new fuel filter element onto the cap. Place the new fuel
filter element and cap into the fuel filter housing. Allow fuel to soak into
the fuel filter element.
3. Tighten cap onto the fuel filter housing until cap contacts the housing.
4. Start the engine and check for fuel leaks.
After changing the fuel filter, the engine will purge the trapped air as it
runs. Engine may run roughly and smoke until the air is completely
eliminated.
Fuel filter replacement—Cummins B engine
Refer to your engine operator’s manual for service intervals and
procedures.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fillups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1 600 km (1 000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3 000 km–5 000 km (2 000 miles-3 000 miles).
The advertised fuel capacity of the fuel tank(s) on your vehicle is equal
to the rated refill capacity of the fuel tank(s) as listed inFuel Tank
Capacitiesin theCapacities and Specificationschapter. The
advertised capacity is the amount of the Indicated Capacity and the
Empty Reserve combined. Indicated Capacity is the difference in the
amount of fuel in a full tank and a tank when the fuel gauge indicates
empty. Empty Reserve is the small amount of usable fuel remaining in
the fuel tank after the fuel gauge indicates empty.
Maintenance and care
157

SCHEDULED MAINTENANCE SERVICES
Maintenance service adjustments must conform to specifications
contained in this manual, and those shown on the Important Engine
Information Decal. The following services are to be performed at
scheduled intervals because they are considered essential to the life and
performance of your vehicle. Ford recommends that you perform
maintenance on all designated items to achieve best vehicle operation.
Scheduled maintenance beyond 160 930 km (100 000 miles) should be
continued as before 160 930 km (100 000 miles).
SPECIAL OPERATING CONDITIONS
If your driving habitsfrequentlyinclude one or more the following
conditions:
•Short trips oflessthan 16 km (ten miles) when outside temperatures
remain below freezing.
•Operating duringhot weatherin stop-and-go“rush hour”traffic.
•Operating in severe dust conditions.
•Extensive idling, or low speed operation such as door-to-door delivery
service.
•High speed operation with a fully loaded vehicle (max. GVW).
•Snowplowing.
Perform the following:
•Change engine oil and oil filter every three months, 8 000 km (5 000
miles) or 125 hours of engine service.
•If operating in severe dust conditions, replace the air cleaner filter
more often than regular intervals as determined by the air filter
restriction indicator. Make sure that the air filter restriction indicator
is in good working order.
•Lube the manual transmission and the rear axle every 48 279 km
(30 000 miles) or 6 months, whichever comes first.
•See the Allison, Cummins and Caterpillar Operator’s Manual.
General maintenance information
179

Daily Owner Checks Engine system
Check the air filter restriction indicator
Check the engine oil
Inspect the coolant level - for Powerstroke
engine (for Caterpillar and Cummins engines,
refer to the Owner’s Manual)
Brake system
Drain the air brake system reservoir - manual
valve
Check the air brake system reservoir automatic
drain valve operation
Transmission system
Visually check the automatic transmission for
fluid leakage
Steering system
Check the power steering pump fluid level and
check the system for leaks
Check the entire vehicle for evidence of fluid
leaks
U.S. Department of Transportation,
Federal Highway Administration
requirements (ensure that the entire
system is functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
General maintenance information
182

100 000 MILES
•Disassemble the single check valve (SC-2) and the automatic drain
valve (DB–2)—clean and inspect the valves for wear and
deterioration.
•Lube the clutch release and the cross shaft lever.
•Replace the fuel filter.*
•Change the rear axle lubricant. (Not required when equipped with
optional synthetic lubricant.)
250 000 MILES
•Change the rear axle lubricant when equipped with optional synthetic
lubricant.
300 000 MILES
•Disassemble the air dryer, replace the desiccant and check the
mounting of the dryer to the vehicle (if equipped).
Please continue with these scheduled maintenance intervals for your
vehicle.
* Shown intervals are for Powerstroke engine only. Refer to Caterpillar
and Cummins Owner Manuals for intervals for their respective engines.
500 000 MILES
•Change the lubrucant in the manual shift transmission (all
applications) when equipped with optional synthetic lubricant.
General maintenance information
186

Air cleaner filter .......................142
Air conditioning ..........................21
Audio system (see Radio) .........26
Automatic transmission ............102
Auxiliary power point .................21
Battery .......................................140
jumping a disabled battery ....125
voltage gauge ............................18
Belt minder .................................67
Brakes ................................82,84,87
anti-lock ......................82,83,84,90
anti-lock brake system
(ABS) warning light ............12,83
brake warning light .............10,11
fluid, checking and adding ....131
parking ............................85,87,90
trailer .........................................93
Child safety restraints ................71
child safety belts ......................71
Child safety seats ...................72,73
attaching with tether straps ....75
in front seat ..............................74
in rear seat ................................74
tether anchorage hardware .....76
Cleaning your vehicle ...............164
engine compartment ..............165
exterior ....................................165
exterior lamps .........................166
instrument panel ....................166
instrument panel lens ............167
interior .....................................167
plastic parts ............................166
safety belts ..............................167
washing ....................................164
waxing .....................................164
wheels ......................................165
wiper blades ............................166
Climate control (see Air
conditioning or Heating) ............21
Clock ..................................29,36,45
Clutch ........................................132
fluid ..........................................132Coolant ......................................134
checking and adding ..............134
Cruise control
(see Speed control) ....................51
Customer Assistance ................114
Ford accessories
for your vehicle ......................201
Ford Extended
Service Plan ............................194
Getting assistance outside
the U.S. and Canada ..............200
Getting roadside assistance ...114
Getting the
service you need ....................194
Ordering additional
owner’s literature ...................203
The Dispute
Settlement Board ...................197
Utilizing the Mediation/
Arbitration Program ...............200
Daytime running lamps
(see Lamps) ................................20
Driving under special
conditions
through water .........................112
Emergencies, roadside
jump-starting ..........................125
Emission control system ..........176
Engine
check engine/
service engine soon light .........14
cleaning ...................................165
coolant .....................................134
Engine block heater ...................80
Engine fan .................................136
Engine oil ..................................127
checking and adding ..............127
oil pressure gauge ....................19
recommendations ...................129
Exhaust fumes ............................81
Fuel ............................................151
Index
205

calculating
fuel economy ...................112,157
choosing the right fuel ...........152
filling your vehicle with fuel ..151
filter, specifications .........154,155
gauge .........................................16
improving
fuel economy ...................112,157
safety information relating to
automotive fuels .....................151
Fuses ...................................115,116
Gas mileage
(see Fuel economy) ..........112,157
Gauges .........................................16
battery voltage gauge ...............18
engine coolant
temperature gauge ...................16
engine oil pressure gauge ........19
fuel gauge ..................................16
odometer ...................................17
speedometer .............................17
tachometer ................................18
trip odometer ............................18
Hazard flashers .........................115
Headlamps ...................................20
aiming ......................................163
daytime running lights .............20
flash to pass ..............................50
high beam ............................12,50
turning on and off ....................20
warning chime ..........................15
Heating ........................................21
heater only system ...................21
heating and
air conditioning system ............23
Hood ..........................................126
Ignition
positions of the ignition ...........49
removing the key ....................101
Infant seats
(see Safety seats) ..................72,73Instrument panel
cleaning ...................................166
cluster ......................................167
lighting up
panel and interior .....................20
location of components ............10
Jump-starting your vehicle ......125
Keys
key in ignition chime ...............15
positions of the ignition ...........49
removing from the ignition ....101
Lamps
cargo lamps ...............................20
daytime running light ...............20
headlamps .................................20
headlamps, flash to pass ..........50
instrument panel, dimming .....20
replacing bulbs ..159,160,161,162
Lane change indicator
(see Turn signal) ........................49
Lights, warning and indicator ....10
anti-lock brakes (ABS) .......12,83
brake .....................................10,11
charging system ........................10
check coolant ............................14
high beam .................................12
safety belt .................................14
service engine soon ..................14
turn signal indicator .................12
Lubricant specifications ...........169
Maintenance and Care ..............179
Manual transmission ...................97
Mirrors .........................................57
Odometer .....................................17
Parking brake ....................85,87,90
Power distribution box
(see Fuses) ...............................119
Power door locks ........................56
Power steering .......................95,96
fluid, checking and adding ....136
Radio ............................................26
Refill capacities for fluids ........168
Index
206