2000 FORD F650 Owners Manual

EXHAUST FUMES
Never idle the engine in closed areas. Never sit in a parked or
stopped vehicle for any amount of time with engine running.
If you ever smell exhaust fumes of any kind inside your vehicle,
have your dealer inspect and fix your vehicle immediately. Do
not drive if you smell exhaust fumes. These fumes are harmful and
could kill you.
In order to guard against fumes entering your vehicle, the exhaust
system and body ventilation system should be checked by a qualified
technician:
•Each time the vehicle is raised for service.
•Whenever a change in exhaust system noise is noted.
•Whenever the vehicle has been damaged by impact from another
vehicle, object or road obstruction.
In order to afford proper operation, all air inlet vents should be kept
clear of snow, leaves and other debris.
If you run the engine while stopped (idled) in an unconfined area, open
the windows at least 2.5 cm (one inch) and adjust the heating or air
conditioning to draw outside air into the vehicle as follows:
•If your vehicle has outside air control vents, open them fully.
•Set fan speed on high with function control to any position except
OFF or MAX A/C and the temperature control on any desired position.
•Adjust air control system to force outside air into the vehicle.
BACKING UP
To avoid the possibility of personal injury while backing the
vehicle, always be sure your vehicle’s path is clear.
Before backing your vehicle, be sure you can do so safely. If anything
behind the cab limits your view, do not rely on mirrors alone to assure
that your intended path is clear. If other persons are in the vicinity, have
someone standing well behind the vehicle and outside your intended
path - visible through an exterior mirror - guide you as you back up.
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Although OSHA or other governmental regulations may require use of an
electrical or mechanical back-up alarm to warn bystanders, such an
alarm does not assure that the intended path is clear.
An electrical back-up alarm, if installed, is connected to the back-up
lamp circuit.
HYDRAULIC BRAKES (IF EQUIPPED)
Your service brakes are self-adjusting. Refer to the Scheduled
maintenance guide for scheduled maintenance.
Occasional brake noise is normal and often does not indicate a
performance concern with the vehicle’s brake system. In normal
operation, automotive brake systems may emit occasional or intermittent
squeal or groan noises when the brakes are applied. Such noises are
usually heard during the first few brake applications in the morning;
however, they may be heard at any time while braking and can be
aggravated by environmental conditions such as cold, heat, moisture,
road dust, salt or mud. If a“metal-to-metal,”“continuous grinding”or
“continuous squeal”sound is present while braking, the brake linings
may be worn-out and should be inspected by a qualified service
technician.
If you are driving down a long or steep hill, shift to a lower gear.
Do not apply your brakes continuously, as they may overheat
and become less effective.
Four-wheel anti-lock brake system (ABS)
On vehicles equipped with an anti-lock braking system (ABS), a noise
from the hydraulic pump motor and pulsation in the pedal may be
observed during ABS braking events. Pedal pulsation coupled with noise
while braking under panic conditions or on loose gravel, bumps, wet or
snowy roads is normal and indicates proper functioning of the vehicle’s
anti-lock brake system. If the vehicle has continuous vibration or shudder
in the steering wheel while braking, the vehicle should be inspected by a
qualified service technician.
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The ABS operates by detecting the
onset of wheel lockup during brake
applications and compensating for
this tendency. The wheels are
prevented from locking even when
the brakes are firmly applied. The
accompanying illustration depicts
the advantage of an ABS equipped
vehicle (on bottom) to a non-ABS
equipped vehicle (on top) during hard braking with loss of front braking
traction.
Servicing or replacing ABS module
1. Remove any contamination from the exterior of the module assembly
before disconnecting any brake tubes. Keep the contamination away from
all open ports and brake tubes.
2. Mark and tag all brake tubes and electrical connectors before
disassembly.
3. Perform the necessary repair.
4. Using the marked tags from disassembly, connect the brake tubes and
electrical connectors.
Always mark and tag the brake tubes and the electrical
connectors prior to disassembly to ensure correct assembly and
prevent brake failure.
ABS warning lamp
The
ABSwarning lamp in the instrument cluster momentarily illuminates
when the ignition is turned on and the engine is off. If the light does not
illuminate momentarily at start up, remains on after the vehicle reaches
10 to 15 km/h (5 to 10 mph), or continues to flash, the ABS needs to be
serviced.
With the ABS light on, the anti-lock brake system is disabled and normal
braking is still effective unless the brake warning light also remains
illuminated. (If your parking brake warning lamp illuminates, have your
vehicle serviced immediately).
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Using ABS
•In an emergency or when maximum efficiency from the ABS is
required, apply continuous full force on the brake. The ABS will be
activated immediately, thus allowing you to retain full steering control
of your vehicle and, providing there is sufficient space, will enable you
to avoid obstacles and bring the vehicle to a controlled stop.
•The Anti-Lock system does not decrease the time necessary to apply
the brakes or always reduce stopping distance. Always leave enough
room between your vehicle and the vehicle in front of you to stop.
•We recommend that you familiarize yourself with this braking
technique. However, avoid taking any unnecessary risks.
Hydraulic brake booster system (Hydromax)
The Hydromax systems receive fluid pressure from the power steering
pump to provide power assist during braking.
The Hydromax booster receives backup pressure from the reserve
system electric pump whenever the fluid in the power steering system is
not flowing. When the engine is OFF, the pump will turn on if the brake
pedal is applied, or if the ignition is turned to the ON position.
The sound of the pump operating may be heard by the driver, but this is
a normal characteristic of the system.
The reserve system provides reduced braking power, so the vehicle
should be operated under these conditions with caution, and only to seek
service repair and remove the vehicle from the roadway.
For Hydromax under normal operating conditions noise of the fluid
flowing through the booster may be heard whenever the brake is applied.
This condition is normal. Vehicle service is not required.
If braking performance or pedal response becomes very poor, even when
the pedal is strongly applied, this may indicate the presence of air in the
hydraulic system or fluid leakage. Stop the vehicle safely as soon as
possible and seek service immediately.
If the red BRAKE warning lamp in
the instrument cluster remains
illuminated after engine start up,
this indicates a system failure in the
master cylinder of the brake system.
Stop the vehicle safely as soon as possible and seek service immediately.
!
BRAKE
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If the yellow BRAKE RESERVE
(E-motor) warning light remains on
while the engine is running, this
indicates inadequate hydraulic
booster pressure or reserve pump
system failure. Stop the vehicle safely as soon as possible and seek
service immediately.
Parking brake
Apply the parking brake whenever
the vehicle is parked. To set the
parking brake, pull handle up until it
snaps into the locked position.
A properly adjusted parking brake
requires approximately 116 Nm (90
lb-ft) to activate. For maximum
parking brake effectiveness turn
handle clockwise to adjust for wear.
When the parking brake is out of
adjustment, seek service
immediately.
The parking BRAKE warning lamp
in the instrument cluster illuminates
and remains illuminated (when the
ignition is turned ON) until the
parking brake is released.BRAKE
P
BRAKE
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Do not use the gearshift selector in place of the parking brake.
Always set the parking brake fully AND make sure the gearshift
selector is in R (Reverse) for vehicles equipped with manual
transmission or N (Neutral) for vehicles with automatic transmission.
Unexpected and possible sudden vehicle movement may occur if
these precautions are not taken.
The parking brake is not recommended to stop a moving vehicle.
However, if the normal brakes fail, the parking brake can be used to stop
your vehicle in an emergency. Since the parking brake only applies
retardation to the rear wheels, the vehicle’s stopping distance will
increase greatly and the handling of your vehicle will be adversely
affected.
Push the palm release lever on the
parking brake handle and push
down as far as possible to release
the brake. Driving with the parking
brake on will cause the brakes to
wear out quickly and reduce fuel
economy.
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Burnish procedure
For optimal performance of a new parking brake system/new linings
perform the following procedure:
1. Make ten stops from 40 km/h (20 mph) with the parking brake lever
force set at 18kg (40 lbs).
2. While driving the vehicle at 40 km/h (20 mph) apply the parking brake
(with applicable force to set to approximately 18kg [40 lbs.]). Allow the
vehicle to come to a complete stop, release the parking brake.
3. Drive 16.8 km (1.5 miles) to cool the brakes.
4. Repeat steps 1 through 3 ten times.
AIR BRAKES (if equipped)
Foot service brakes
Air brakes are operated by a
standard dash-mounted foot pedal.
All standard equipment brakes are
designed to be self-adjusting.
Automatic adjustment, when
required, occurs whenever the
brakes are applied and released
during forward or reverse operation.
Know the required stopping
distances for all driving conditions
that may be encountered. For longer brake lining life, take full advantage
of engine braking power when coming to a stop.
Before descending a long or steep hill, shift to a lower gear and avoid
continuous application of the brakes.
Do not drive with your foot resting on the brake pedal. This will
result in abnormally high brake temperatures, excessive lining
wear and increased stopping distances.
Continuous application of the brakes will cause the brakes to
overheat, resulting in a temporary loss of braking.
Occasional or intermittent brake squeal may result from environmental
conditions such as cold, hot, wet, snow, salt, mud, etc. This condition will
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not affect braking effectiveness. The brakes should be checked only if
squeal occurs continuously with every application.
If brakes do not grip well
•If you have been driving through deep water, gently apply the brakes
several times while the vehicle is moving slowly.
•Let the brakes cool if you have been using them excessively, as in
mountain driving or after several fast, high speed stops.
•Check brake adjustment.
•Check brake linings for excessive wear.
•Check system air pressure.
Air brakes
After starting the engine, give the air compressor time to build up the air
pressure to 414 kPa (60 psi) before moving the vehicle.
Do not drive or continue to drive if the low air pressure buzzer
is sounding or the brake warning light is lit. These warnings
indicate that air pressure is not to normal operating level. Continued
use of the vehicle could result in loss of braking ability.
Avoid repeated light application of the brake pedal. This will
deplete air pressure faster and could result in loss of braking
capability.
Periodically check the air pressure
gauge while driving. Pressure should
range between approximately 703 to
930 kPa (105-135 psi). The air
compressor governor cut-in and
cut-out pressure settings are preset
at the factory and are not
adjustable.
0 30 12090 60
150AIR
PRESSUREPSI
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