2000 FORD EXPLORER Transfer case

2. Engage the parking brake.
3. Shift into 1 (First).
4. Turn the ignition to Off.
Do not park your vehicle in Neutral, it may move unexpectedly
and injure someone. Use 1 (First) gear and set the parking brake
fully.
Recommended shift speeds
Upshifts when accelerating
(recommended for best fuel economy)
Shift from: Transfer case position (if equipped)
AUTO or HIGH LOW
1 - 2 14 km/h (9 mph) 5 km/h (3 mph)
2 - 3 32 km/h (20 mph) 11 km/h (7 mph)
3 - 4 50 km/h (31 mph) 19 km/h (12 mph)
4 -5 (Overdrive) 71 km/h (44 mph) 27 km/h (17 mph)
Upshifts when cruising (recommended for best fuel economy)
Shift from: Transfer case position (if equipped)
AUTO or HIGH LOW
1 - 2 16 km/h (10 mph) 6 km/h (4 mph)
2 - 3 26 km/h (16 mph) 10 km/h (6 mph)
3 - 4 43 km/h (27 mph) 16 km/h (10 mph)
4 - 5 (Overdrive) 68 km/h (42 mph) 26 km/h (16 mph)
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167

Maximum downshift speeds
Shift from: Transfer case position (if equipped)1
AUTO or HIGH LOW
5 (Overdrive) - 4 88 km/h (55 mph) 34 km/h (21 mph)
4 - 3 72 km/h (45 mph) 27 km/h (17 mph)
3 - 2 56 km/h (35 mph) 21 km/h (13 mph)
2 - 1 32 km/h (20 mph) 11 km/h (7 mph)
Reverse
Ensure that the vehicle is at a complete stop before shifting into R
(Reverse). Failure to do so may damage the transmission.
Put the gearshift lever into N and wait at least several seconds before
shifting into R.
You can shift into R (Reverse) only by moving the gearshift lever from
left of 3 (Third) and 4 (Fourth) gears before you shift into R (Reverse).
This is a special lockout feature that protects you from accidentally
shifting into R (Reverse) when you downshift from 5 (Overdrive).
FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED)
For important information regarding safe operation of this type
of vehicle, seePreparing to drive your vehiclein this chapter.
If equipped with the Electronic Shift 4WD System, and the
instrument panel control is moved to 4WD Low while the vehicle
is moving, the system will not engage and no damage will occur to
the 4WD system.
4WD High and 4x4 Low operation is not recommended on dry
pavement. Doing so could result in difficult disengagement of the
transfer case, increased tire wear and decreased fuel economy.
Control-Trac automatic four-wheel drive system (if equipped)
The 4WD system uses all four wheels to power the vehicle. This
increases traction, enabling you to drive your 4x4 over terrain and road
conditions not normally traveled by two-wheel drive vehicles.
Power is supplied to all four wheels through a transfer case that allows
you to select a four-wheel drive mode best suited for your current
driving conditions.
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168

Sand
When driving over sand, try to keep all four wheels on the most solid
area of the trail. Do not reduce the tire pressures but shift to a lower
gear and drive steadily through the terrain. Apply the accelerator slowly
and avoid spinning the wheels.
Mud and water
If you must drive through high water, drive slowly. Traction or brake
capability may be limited.
When driving through water, determine the depth; avoid water higher
than the bottom of the hubs (if possible) and proceed slowly. If the
ignition system gets wet, the vehicle may stall.
Once through water, always try the brakes. Wet brakes do not stop the
vehicle as effectively as dry brakes. Drying can be improved by moving
your vehicle slowly while applying light pressure on the brake pedal.
After driving through mud, clean off residue stuck to rotating driveshafts
and tires. Excess mud stuck on tires and rotating driveshafts causes an
imbalance that could damage drive components.
If the transmission, transfer case or front axle are submerged in water,
their fluids should be checked and changed, if necessary.
Water intrusion into the transmission may damage the
transmission.
If the rear axle is submerged in water, the rear axle lubricant should be
checked and changed, if necessary. The rear axle is filled with a
synthetic lubricant and does not normally require a lubricant change for
the life of the vehicle. Rear axle lubricant quantities should not need to
be checked unless a leak is suspected.
Driving on hilly or sloping terrain
When driving on a hill, avoid driving crosswise or turning on steep
slopes. You could lose traction and slip sideways. Drive straight up,
straight down or avoid the hill completely. Know the conditions on the
other side of a hill before driving over the crest.
When climbing a steep hill, start in a lower gear rather than downshifting
to a lower gear from a higher gear once the ascent has started. This
reduces the strain on the engine.
When descending a steep hill, avoid sudden braking. Shift to a lower gear
when added engine braking is desired.
Driving
172

When speed control is on and you are driving uphill, your vehicle speed
may drop considerably, especially if you are carrying a heavy load.
If vehicle speed drops more than 16 km/h (10 mph), the speed control
will cancel automatically. Resume speed with accelerator pedal.
If speed control cancels after climbing the hill, reset speed by pressing
and holding the SET ACCEL button (to resume speeds over 50 km/h
(30 mph).
Automatic transmissions may shift frequently while driving up steep
grades. Eliminate frequent shifting by shifting out of
(Overdrive)
into D (Drive).
Driving on snow and ice
A 4WD vehicle has advantages over 2WD vehicles in snow and ice but
can skid like any other vehicle.
Avoid sudden applications of power and quick changes of direction on
snow and ice. Apply the accelerator slowly and steadily when starting
from a full stop.
When braking, apply the brakes as you normally would. In order to allow
the anti-lock brake system (ABS) to operate properly, keep steady
pressure on the brake pedal.
Allow more stopping distance and drive slower than usual. Consider
using one of the lower gears.
ALL WHEEL DRIVE (AWD) SYSTEM (IF EQUIPPED)
(5.0L ENGINES ONLY)
Your vehicle is equipped with a full-time All Wheel Drive (AWD) transfer
case. Power is supplied to all four wheels all the time with no need to
shift between two-wheel drive and four-wheel drive.
For the lubricant specification and refill capacity of the AWD transfer
case refer toCapacities and specificationschapter.
Utility and four-wheel drive vehicles arenotdesigned for
cornering at speeds as high as passenger cars any more than
low-slung sports cars are designed to perform satisfactorily under
off-road conditions. Avoid sharp turns or abrupt maneuvers in these
vehicles.
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173

When driving through water, determine the depth; avoid water higher
than the bottom of the hubs (if possible) and proceed slowly. If the
ignition system gets wet, the vehicle may stall.
Once through water, always try the brakes. Wet brakes do not stop the
vehicle as effectively as dry brakes. Drying can be improved by moving
your vehicle slowly while applying light pressure on the brake pedal.
After driving through mud, clean off residue stuck to rotating driveshafts,
halfshafts and tires. Excess mud stuck on tires and rotating driveshafts
causes an imbalance that could damage drive components.
If the transmission, transfer case or front axle are submerged in water,
their fluids should be checked and changed, if necessary.
Water intrusion into the transmission may damage the
transmission.
If the rear axle is submerged in water, the rear axle lubricant should be
checked and changed, if necessary. The rear axle is filled with a
synthetic lubricant and does not normally require a lubricant change for
the life of the vehicle. Rear axle lubricant quantities should not need to
be checked unless a leak is suspected.
Driving on hilly or sloping terrain
When driving on a hill, avoid driving crosswise or turning on steep
slopes. You could lose traction and slip sideways. Drive straight up,
straight down or avoid the hill completely. Know the conditions on the
other side of a hill before driving over the crest.
When climbing a steep hill, start in a lower gear rather than downshifting
to a lower gear from a higher gear once the ascent has started. This
reduces strain on the engine and the possibility of stalling.
When descending a steep hill, avoid sudden braking. Shift to a lower gear
when added engine braking is desired.
When speed control is on and you are driving uphill, your vehicle speed
may drop considerably, especially if you are carrying a heavy load.
If vehicle speed drops more than 16 km/h (10 mph), the speed control
will cancel automatically. Resume speed with accelerator pedal.
If speed control cancels after climbing the hill, reset speed by pressing
and holding the SET ACCEL button (to resume speeds over 50 km/h
[30 mph]).
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175

Improper removal/installation of the driveshaft can cause
transmission fluid loss, damage to the driveshaft and internal
transmission components.
RWD vehicles with 4x4 electronic shift transfer case or All Wheel
Drive (AWD) vehicles with automatic transmissions
Regarding recreational towing or having your vehicle towed, 4x4 vehicles
with electronic shift on the fly and AWD vehicles cannot be towed with
any wheels on the ground (with the exception of moving it as a disabled
vehicle off the road out of traffic).
LUGGAGE RACK
Maximum load is 90 kg (200 lbs), evenly distributed. If it is not possible
to distribute the load, position it as far rearward as possible. Adjustable
tie down loops must be used to secure the load.
To adjust cross-bar position:
1. Loosen the thumbwheel at both
ends of the cross-bar (both
cross-bars are adjustable).
2. Slide the cross-bar to the desired
location.
3. Tighten the thumbwheel at both ends of the cross-bar.
To remove the cross-bar assembly from the roof rack side rails:
1. Loosen the thumbwheel at both ends of the cross-bar (both cross-bars
are adjustable).
2. Slide the cross-bar to the end of the rail.
3. Use a long, flat object in order to depress the tongue in the endcaps
on both sides of the cross-bar.
4. Slide the assemblies off the end.
To reinstall the cross-bar assembly to the roof rack side rails:
1. Slide the cross-bar assemblies over the end cap tongue and into the
side rails.
2. Tighten thumbwheel at both ends of the cross-bar.
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The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 60A** I/P Fuse Panel
2 40A** Blower Motor Relay
3 50A** 4 Wheel Anti-Lock Brake System
(4WABS) Module
4 30A** Power Windows, Power Moon
Roof, Power Seat
5 50A** Ignition Switch, Starter Relay
6 20A** Transfer Case Relay
7 Ð Not Used
8 20A** Air Suspension
9 40A** Air Suspension
10 30A** PCM Power Relay
1 10A* A/C Relay
2 30A* Heated Seats
3 30A* Heated Backlight
4 15A* Fog Lamps and Daytime Running
Lamps
5432110 9 8 7 612 11 10 9
876 5
432 1
14 15 13
211
9 6
10 87 5 41
2 3
175
MEGAFUSE
Roadside emergencies
197

CHECKING AND ADDING TRANSFER CASE FLUID (IF EQUIPPED)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford specifications. Refer to theCapacities
and specificationschapter.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to the scheduled maintenance guide for maintenance
intervals. If the original universal joints are replaced with universal joints
equipped with grease fittings, lubrication will also be necessary.

Maintenance and care
235