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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L V8/6.8L V10 GASOLINE ENGINES
Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor diesel engine component locations.
1. Battery
2. Engine oil filler cap
3. Transmission fluid dipstick
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power distribution box
7. Power steering fluid reservoir
8. Air filter assembly
9. Engine coolant reservoir
10. Windshield washer fluid reservoir
ENGINE OIL
Checking the engine oil
Refer to the scheduled maintenance guide for the appropriate intervals
for checking the engine oil.
123456
1089
7
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3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford specifications. Refer to theCapacities
and specificationschapter.
BATTERY
Your vehicle is equipped with a
Motorcraft maintenance-free battery
which normally does not require
additional water during its life of
service.
However, for severe usage or in high temperature climates, check the
battery electrolyte level. Refer to the scheduled maintenance guide for
the service interval schedules.
Keep the electrolyte level in each cell up to the ªlevel indicatorº.
Do not overfill the battery cells.
If the electrolyte level in the battery is low, you can add plain tap water
to the battery, as long as you do not use hard water (water with a high
mineral or alkali content). If possible, however, try to only fill the battery
cells with distilled water. If the battery needs water often, have the
charging system checked.
If your battery has a cover/shield, make sure it is reinstalled
after the battery has been cleaned or replaced.
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For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminals and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water.
When the battery is disconnected or a new battery installed, the
transmission must learn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will fully update transmission operation to its optimum shift feel.
Batteries normally produce explosive gases which can cause
personal injury. Therefore, do not allow flames, sparks or lighted
substances to come near the battery. When working near the battery,
always shield your face and protect your eyes. Always provide proper
ventilation.
When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compunds.Wash hands after handling.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
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1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. With your foot on the brake pedal and with the A/C on, put the
vehicle in D (Drive) and allow the engine to idle for at least one minute.
7. Drive the vehicle to complete the relearning process.
²The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
²If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock must be reset once the battery is reconnected.
²Always dispose of automotive
batteries in a responsible manner.
Follow your local authorized
standards for disposal. Call your
local authorized recycling center
to find out more about recycling
automotive batteries.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft Part Numbersin theCapacities and
specificationschapter.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
LEAD
RETURN
RECYCLE
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Readiness for Inspection/Maintenance (I/M) testing
In some localities, it may be a legal requirement to pass an I/M test of
the on-board diagnostics system. If your ªCheck Engine/Service Engine
Soonº light is on, refer to the description in theWarning Lights and
Chimessection of theInstrumentationchapter. Your vehicle may not
pass the I/M test with the ªCheck Engine/Service Engine Soonº light on.
If the vehicle's powertrain system or its battery has just been serviced,
the on-board diagnostics system is reset to a ªnot ready for I/M testº
condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
²First, at least 10 minutes of driving on an expressway or highway.
²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
²Headlamps
²High-mount brakelamp
²Brakelamps
²Turn signals
²License plate lamp
²Tail lamps
²Back-up lamps
Do not remove lamp bulbs unless they can be replaced immediately with
new ones. If a bulb is removed for an extended period of time,
contaminants may enter the lamp housings and affect lamp performance.
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MOTORCRAFT PART NUMBERS
Component* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery BXT-65-750 BXT-65-750
Spark plugs-platinum** AWSF-22E AWSF-22E
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner's Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
FluidFord Part
NameApplication Capacity
Front axle Motorcraft SAE
75W-90
Premium 4x4
Front Axle
Lubricant4X4 vehicles 1.8L (3.8 pints)
Rear axle
1Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantAll 3.3L (6.9 pints)2
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine coolant-
Gasoline engines
3
Premium Engine
Coolant5.4L V8 engine 25L
(26.4 quarts)4
6.8L V10 engine 27.0L
(28.5 quarts)4
Capacities and specifications
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Comfort and convenience
Cargo organizers
Cargo shades
Cargo trays
Dash trim
Engine block heaters
Battery warmer/blanket
Cellular phone holder
Electrochromatic compass mirror
Electrochromatic compass mirror with temperature display
Heat storage system
Tire step
Travel equipment
Daytime running lights (DRL)
Factory luggage rack adaptors
Fog lights
Framed luggage covers
Heavy-duty battery
Running boards
Auto headlamp system with DRL
Spare tire soft storage cover
Seat back pack storage
Multi sport track rider cross bars
Multi sport track rider adaptors
Soft luggage cover
Speed control
Towing mirrors
Trailer hitch
Trailer hitch bars and balls
Trailer hitch wiring adaptor
Customer assistance
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A
Accessory delay ..........................53
Air bag supplemental
restraint system ..........................95
and child safety seats ..............97
description ................................95
disposal ......................................99
driver air bag ............................97
indicator light .....................11, 99
operation ...................................97
passenger air bag .....................97
Air cleaner filter .......177±178, 204
Air conditioning ..........................22
auxiliary heater and air
conditioner ................................24
Antifreeze
(see Engine coolant) ................165
Anti-lock brake system
(see Brakes) ......................112±113
Anti-theft system
warning light .............................13
Audio system (see Radio) .........27
Automatic transmission
driving an automatic
overdrive .................................116
fluid, adding ............................172
fluid, checking ........................172
fluid, refill capacities ..............204
fluid, specification ..................209
Auxiliary power point .................21
Axle
lubricant specifications ..207, 209
refill capacities ........................204
traction lok ..............................179B
Battery .......................................175
acid, treating emergencies .....175
charging system warning light...12
jumping a disabled battery ....151
maintenance-free ....................175
replacement, specifications ...204
servicing ..................................175
voltage gauge ............................17
Belt minder .................................91
Brakes ........................................112
anti-lock ...........................112±113
anti-lock brake system (ABS)
warning light .....................12, 113
brake warning light ..................11
fluid, checking and adding ....163
fluid, refill capacities ..............204
fluid, specifications .........207, 209
lubricant specifications ..207, 209
parking ....................................113
shift interlock ..........................115
Break-in period .............................3
C
Capacities for refilling fluids ....204
Cargo net .....................................73
CD changer .................................39
Certification Label ....................211
Child safety restraints ..............100
child safety belts ....................100
Child safety seats ......................101
attaching with tether straps ..105
in front seat ............................102
in rear seat ..............................102
Cleaning your vehicle ...............199
engine compartment ..............201
Index
225