2000 FIAT MAREA diagram

Engine
Fuel feed system
Marea- Marea Weekend 9 ™
2000 range O
10.
INJECTION SYSTEM WIRING DIAGRAM
4F008XJ01
8 Publication no. 506.763/24

Marea- Marea Weekend 9 ™
2000 range ©) Fuel feed system
Engine
10.
Compents of injection system wiring diagram
1. Vehicle speepd
2. Rev counter
3. Engine radiator fan low speed relay
4. Radiator fan high speed activation relay
5. Potentiometer on accelerator pedal
6. Timing sensor
7. Fuel pressure sensor
8. EGR system modulator solenoid
9. Fuel pressure regulator
10. Glow plug preheating warning light on control panel
11. Injection system failure warning light
12. Air conditioning system relay
13. Coolant temperature sensor
14. Rpm sensor
15. Fuel temperature sensor
16. Diagnostic socket
17. Fiat CODE control unit
18. Four stage pressure switch
19. Injection electronic control unit
20. Pressure relief sensor
21. 7.5A fuse protecting electronic injection system ( + 15 power supply from ignition switch)
22. 7.5A fuse protecting electronic injection system ( + 30 power supply from ignition switch)
23. Main injection system relay
24. 30A fuse protecting injection system
25. Auxiliary fuel pump relay
26. Glow plug preheating control unit
27. Intake air flow and temperature sensor (debimeter)
28. Brake pedal switch
29. Clutch pedal switch
30. Ignition switch
31. Battery
32. Inertia switch
33. Auxiliary fuel pump (submerged in tank)
34. 60A fuse protecting glow plug control unit
35. Cylinder no. 1 glow plug
36. Cylinder no. 2 glow plug
37. Cylinder no. 3 glow plug
38. Cylinder no. 4 glow plug
39. Cylinder no. 1 injector
40. Cylinder no. 2 injector
41. Cylinder no. 3 injector
42. Cylinder no. 4 injector
43. Throttle valve control solenoid
44. Variable geometry turbocharger control solenoid
45. Diesel filter heater relay
Copyright by Fiat Auto 9

Marea-Marea Weekend 9 Engine
2000 range ©) Fuel feed system
10.
AIR INTAKE CIRCUIT
The air intake circuit is turbocharged by means of of a GARRET variable geometry turbocharger and an
intercooler.
The turbocharger is low inertia type. Its design is based on a new principle of turbocharging whereby the
turbocharger aims to increase torque within the range of most frequent use (e.g. at low speeds).
After passing through the filter (1), intake air is compressed by the exhaust gas-drive turbocharger (4),
cooled by intercooler (5) and sent to throttle body (6) and the intake manifold from where it is distributed
to the cylinders.
Air intake circuit diagram
4F023XJ01
1. Intake vent
2. Air filter
3. Intake airflow meter (debimeter)
4. Variable geometry turbocharger
5. Air-air intercooler
A. To turbocharger
B. To intake manifold
6. Throttle body
Copyright by Fiat Auto 23

Marea- Marea Weekend 9
2000 range ©
Engine
Fuel feed system
Open the band (1) retaining the oil vapour
recovery pipe, then undo the bolts (2) fix­
ing the E.G.R. valve heat exchanger
mounting bracket.
Undo the nut (1), located under the ther­
mostat, fixing the heat exchanger.
Disconnect the band (1) retaining the cool­
ant pipe for the heat exchanger.
Undo the bolts shown in the diagram and
remove the thermostat to allow the subse­
quent extraction of the heat exchanger.
Remove the heat exchanger from the en­
gine compartment.
Copyright by Fiat Auto VK01 - Update ,f 33

Marea- Marea Weekend
2000 range ©
Auxiliary Units
Climate control
50
COMPRESSOR ( 1596 engine)
The compressor fitted on this version is the HR V5 variable capacity type, illustrated in the diagram below,
and consists of:
- a crankcase (7) which contains the bores in which the pistons (4) slide;
- an assembly comprising a shaft on which an inclined plate (6) is fitted on which a disc (2) guided by
a pin (5) integral with the five connecting rods (3) controlled by the pistons (4) rotates on roller bear­
ings;
- a cylinder head which contains the intake and supply ducts as well as the housing for the regulation
valve (9);
- a plate (8), between the crankcase and the cylinder head, which contains the inlet and supply valves;
- a pulley assembly with an electro-magnet coupling (1).
1. Pulley with coupling
2. Disc
3. Connecting rod
4. Piston
5. Disc guide pin
6. Inclined plate
7. Crankcase
8. Valve holder plate
9. Regulation valve
10. Valve control bellows
Operation
The alternating drive required for the sliding of the pistons in the bores/liners is produced by the rotary
motion of the inclined plate (6), whilst the variation in the capacity, dependent on the piston stroke, is
chieved through the alteration in the angle of the disc (2) controlling the connecting rods (3).
The inclination of the above mentioned disc depends on the difference in pressure between the intake
duct and the inside of the compressor. This difference, measured by the bellows (10), operates the regu­
lation valve (9) and consequently causes the movement of the disc (2).
When the request for conditioned air is high, the regulation valve (9) is positioned in such a way that it
uncovers an opening which places the intake side in contact with the inside of the compressor; as, in this
case, there is no difference in pressure, the compressor operates at maximum capacity corresponding to
the position of the disc illustrated in the previous section.
When the air request is less, the valve is positioned so that the supply section is in contact with the crank­
case and, at the same time, it stops the flow between the latter and the intake side activated previously.
Copyright by Fiat Auto 1

Auxiliary Units
Climate control
Marea-Marea Weekend
2000 range O
50
COMPRESSOR (1910 JTD)
The compressor fitted on this version is the SANDEN SD7V16 variable capacity type.
The capacity of the compressor varies starting from the maximum value (161.3 cm^/rev) and is gradually
reduced (up to 10.4 cm^/rev) according to the system load variations. - changed outside temperature
and/or humidity conditions or sharp variations in the engine load.
This solution is defined as "unlimited variable capacity".
The compressor is the alternating piston type: the variation in capacity is achieved by tilting the connect­
ing rod holder plate with a consequent variation of the piston stroke: the movement of the plate is acti­
vated by an internal regulation valve according to the balance of pressure upstream and downstream of
the compressor. In particular, a low intake pressure involves the shuttering of the compressor (reduced ca­
pacity), whilst a high pressure involves operation at maximum power (maximum capacity).
7 6 4 3 2
5 9
1 Diaphgram valve
2 Pistons
3 Connecting rods
4 Connecting rod plate
5 Shaft
6 Pin
7 Arm
8 Slide
9 Guide
Pa Intake pressure
Pi Pressure inside the compressor
Pm Supply pressure
Operation
The SD7V16 compressor is illustrated in the diagram; it consists of seven pistons (2) and connecting rods
(3) fastened to a connecting rod holder plate (4). The rotary motion of the plate (4), on the shaft (5)
produces the alternating movement of the pistons.
A change in the plate angle allows an alteration in capacity: maximum inclination (as in the diagram) for
maximum capacity; almost zero inclination (vertical position) for minimum capacity (virtually nil).
The plate (4) rotates around the pin (6) hinged on the shaft (5) arm (7).
The movement of the plate (4) in relation to the shaft (5) takes place by means of splining made from a
low resistance material.
The plate (4) slides below along a guide (9) via a runner (8) made from a low friction material.
The diaphragm valve (1) controls the flow rate adjustment according to the difference between Pa (intake
pressure) and Pi (pressure inside the compressor).
N.B. the solution adopted for this compressor is designed to keep the internal pressure Pi constant, with
advantages in terms of ease of adjustment and quiet, smooth operation.
2 Print n° 506.763/23

Electrical equipment
Protection and safety devices
Marea- Marea Weekend
2000 range ©)
55.
Main supplies wiring diagram (petrol engine types)
Component key
3B/C Power fusebox
3A/D Supplementary fusebox
4 Junction unit
10 Engine battery earth
10A Bodyshell battery earth.
11 Battery
12 Ignition switch
96 Power fuse protecting A.B.S
129 Engine cooling fan protection power fuse.
332 Ignition activated power relay.
(*) See table on previous page.
2 Print n° 506.763/23

Marea- Marea Weekend
2000 range ©)
Electrical equipment
Protection and safety devices
55.
Main supplies wiring diagram (diesel engine types)
Component key
3B/C Power fusebox
3A/D Supplementary fusebox
4 Junction unit
10 Engine battery earth
10A Bodyshell battery earth
11 Battery
12 Ignition switch
96 Power fuse protecting A.B.S
129 Engine cooling fan protection power fuse.
129A Power fuse protecting engine cooling fan
no.2
201 Heaer plugs control unit
332 Ignition activated power relay.
Copyright by Fiat Auto 3