2000 CHRYSLER VOYAGER engine

VERIFICATION TEST VER-3A APPLICABILITY
Charging System Verification
Use this test to verify that the Charging System symptom has been repaired and that the
vehicle can be returned to the customer.
Note: If the Powertrain Control Module has been replaced and the correct VIN and
mileage have not been programmed, a DTC will be set in the ABS, Airbag and the
SKIM modules. In addition, if the vehicle is equipped with a Sentry Key Immobilizer
Module (SKIM), Secret Key data must be updated to enable starting. Refer to
GENERAL INFORMATION section for programming information for the PCM, SKIM
and the Transponder (ignition key).
1. Inspect the vehicle to ensure that all components related to the repair are connected
properly.
2. With the DRBIIIt, Clear DTC's.
3. Perform generator output test. Refer to the appropriate service information as necessary.
4. Start the engine and set engine speed to 2000 RPM for at least thirty seconds.
5. Turn the ignition OFF.
6. Turn the ignition ON, with the engine not running.
7. With the DRBIIIt, Read the DTC's. If the DTC returns, or any other symptom or DTC is
present, refer to the symptom list for further diagnostic testing procedures. Check for any
Technical Service Bulletins that may apply.
8. If there are no DTC's present and all components are functioning properly, the repair is
complete.All
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VERIFICATION TESTS
Verification Tests ÐContinued
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Powertrain Verification Test VER-7A APPLICABILITY
SKIS Verfication
Use this test to verify that SKIM system symptom has been repaired and that the vehicle can
be returned to the customer.
Note: If the Powertrain Control Module has been replaced and the correct VIN and
mileage have not been programmed, a DTC will be set in the ABS, Airbag and SKIM
modules. In addition, if the vehicle is equipped with a Sentry Key Immobilizer
Module (SKIM), Secret Key data must be updated to enable starting. Refer to
GENERAL INFORMATION section for programmig information for the PCM, SKIM
and the Transponder (ignition key).
1.Inspect the vehicle to ensure that all components related to the repair are connected properly.
2. Inspect the engine oil for fuel contamination. Replace the oil and filter as necessary.
3. Start the engine.
4. Run the engine for one warm-up cycle to verify proper operation. With the DRBIIIt, confirm
that no DTCs are present and that all components are functioning properly. If the DTC is still
present refer to any Technical Service Bulletins that may apply.
5. If a different DTC(s) is present, refer to the symtom list and perform diagnostic testing as
necessary. If there are no DTCs present and all components are functioning correctly, repair is
now complete.All
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VERIFICATION TESTS
Verification Tests ÐContinued
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DATA LINK CONNECTOR - BLACK 16 WAYCAV CIRCUIT FUNCTION
1- -
2- -
3 D1 20VT/BR CCD BUS (+)
4 Z2 20BK/LG GROUND
5 Z11 20BK/WT GROUND
6 D20 20LG SCI RECEIVE
7 D21 20PK SCI TRANSMIT
8- -
9- -
10 - -
11 D2 20WT/BK CCD BUS (-)
12 - -
13 - -
14 D6 20PK/LB SCI RECEIVE
15 - -
16 M1 20PK FUSED B(+)
EGR SOLENOID - GRAY 2 WAYCAV CIRCUIT FUNCTION
1 K35 18GY/YL EGR SOLENOID CONTROL
2 F87 18WT/BK FUSED IGNITION SWITCH OUTPUT (ST-RUN)
ENGINE COOLANT TEMPERATURE SENSOR - BLACK 2 WAYCAV CIRCUIT FUNCTION
1 K4 18BK/LB SENSOR GROUND
2 K2 18TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
ENGINE OIL PRESSURE SWITCH - GREEN 2 WAYCAV CIRCUIT FUNCTION
1 G6 16GY ENGINE OIL PRESSURE SWITCH SENSE
2- -
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DIESEL POWER RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 K51 20DB/YL DIESEL POWER RELAY CONTROL
86 A0 6RD FUSED B(+)
87 A142 18DG/OR DIESEL POWER RELAY OUTPUT
87A --
ENGINE STARTER MOTOR RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 K90 18TN SMART START RELAY CONTROL
86 F45 20YL/RD (EATX) FUSED IGNITION SWITCH OUTPUT (START)
86 T141 20YL/RD (MTX) FUSED IGNITION SWITCH OUTPUT (START)
87 T40 12BR STARTER RELAY OUTPUT
87A --
FRONT BLOWER MOTOR RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 Z1 18BK GROUND
86 F20 20WT FUSED IGNITION SWITCH OUTPUT (RUN)
87 C71 12DB BLOWER MOTOR DRIVER
87A --
FUEL HEATER RELAY (DIESEL)CAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 Z1 20BK GROUND
86 INTERNAL FUSED IGNITION SWITCH OUTPUT (ST-RUN)
87 A141 16DG/WT FUEL HEATER RELAY OUTPUT
87A --
FUEL PUMP RELAY (GAS)CAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 K31 18BR FUEL PUMP RELAY CONTROL
86 F87 18WT/BK FUSED IGNITION SWITCH OUTPUT (ST-RUN)
87 A141 16DG/WT FUEL PUMP RELAY OUTPUT
87A --
HIGH BEAM RELAYCAV CIRCUIT FUNCTION
30 A0 6RD B(+)
85 L324 20WT/LG HIGH BEAM RELAY CONTROL
86 A0 6RD B(+)
87 INTERNAL HIGH BEAM RELAY OUTPUT
87A --
HORN RELAYCAV CIRCUIT FUNCTION
30 INTERNAL FUSED B(+)
85 X4 18GY/OR (RHD DIE-
SEL)HORN RELAY CONTROL
85 X4 20GY/OR (EXCEPT RHD
DIESEL)HORN RELAY CONTROL
86 A0 6RD B(+)
87 X2 18DG/RD HORN RELAY OUTPUT
87A --
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POWERTRAIN CONTROL MODULE C1 - BLACK 40 WAYCAV CIRCUIT FUNCTION
1- -
2 K18 18RD/YL IGNITION COIL NO. 3 DRIVER
3 K17 18DB/TN IGNITION COIL NO. 2 DRIVER
4- -
5 V32 18YL/RD SPEED CONTROL ON/OFF SWITCH SENSE
6 A142 18DG/OR AUTOMATIC SHUT DOWN RELAY OUTPUT
7 K13 18YL/WT FUEL INJECTOR NO. 3 DRIVER
8 K20 18DG GENERATOR FIELD DRIVER (+)
9- -
10 Z12 18BK/TN GROUND
11 K19 18GY/RD IGNITION COIL NO. 1 DRIVER
12 - -
13 K11 18WT/DB FUEL INJECTOR NO. 1 DRIVER
14 K58 18BR/DB FUEL INJECTOR NO. 6 DRIVER
15 K38 18GY FUEL INJECTOR NO. 5 DRIVER
16 K14 18LB/BR FUEL INJECTOR NO. 4 DRIVER
17 K12 18TN/WT FUEL INJECTOR NO. 2 DRIVER
18 - -
19 - -
20 F87 18WT/BK FUSED IGNITION SWITCH OUTPUT (ST-RUN)
21 - -
22 G3 18BK/PK SERVICE ENGINE SOON INDICATOR DRIVER
23 - -
24 - -
25 K42 18DB/LG KNOCK SENSOR SIGNAL
26 K2 18TN/BK ENGINE COOLANT TEMPERATURE SENSOR SIGNAL
27 K127 18BK/OR OXYGEN SENSOR GROUND
28 - -
29 - -
30 K41 18BK/DG OXYGEN SENSOR 1/1 SIGNAL
31 K90 18TN (EXCEPT 3.0L) SMART START RELAY CONTROL
32 K24 18GY/BK CRANKSHAFT POSITION SENSOR SIGNAL
33 K44 18TN/YL CAMSHAFT POSITION SENSOR SIGNAL
34 - -
35 K22 18OR/DB THROTTLE POSITION SENSOR SIGNAL
36 K1 18DG/RD MANIFOLD ABSOLUTE PRESSURE SENSOR SIGNAL
37 K21 18BK/RD (2.4L) INTAKE AIR TEMPERATURE SIGNAL
38 C103 18DG/LB (EXCEPT
3.0L)A/C SWITCH SIGNAL
39 - -
40 K35 18GY/YL EGR SOLENOID CONTROL
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10.0 SCHEMATIC DIAGRAMS
10.1 2000 GS 2.0L AND 2.4L ENGINES
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10.2 2000 GS 3.0L ENGINE
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10.3 2000 GS 3.3L AND 3.8L ENGINES
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