2000 BMW 528i vacuum

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Fuel injectors, checking and replacing
The fuel injectors are electronically controlled solenoid valves
that provide precisely metered and atomized fuel into the en-
gine intake ports.
The injectors receive voltage from the ECM relay. The ECM
controls the opening by activating the ground circuit
forthe in-
jector valve solenoids. The ECM varies the duration (in milli-
seconds) of "opening" time to regulate the
airlfuel ratio.
For a quick
check of the injectors, run the engine and touch
each injector with a screwdriver or stethoscope. You should
feel a vibration or hear a buzzing
Remove fuel injection harness from injectors by unclipping
locking clip at each injector. Lift harness off injectors.
CA U JIOG
Be sure ignition is OFF before disconnecting or reconnecting
DME system components.
Use a multimeter to test injector coil resistance between in-
jector terminals.
l~uel injector coil resistance 16R at 20" C (68" F)
Disconnect negative
(-) battery cable
CAUTIOG
Prior to disconnecting the battery, read the battery discon-
nection cautionsgiven
in 001 General Warnings and Cau-
tions.
4 Remove plastic trim plugs (arrows) and fasteners, then re.
move cover from above fuel injectors.
- Disconnect vacuum line from fuel pressure regulator.
- Remove wiring harness duct mounting fasteners.

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I Fuel Injection
Release injector locking clips at each injector and pry injector
wiring duct up off injectors.
Clamp off fuel supply line and fuel return line at end of fuel
rail. Disconnect fuel supply fuel return lines from fuel rail.
WARNING -
Clamp off the fuel lines and then wrap a clean shop towel
around the lines before removing them. Residual
fuelpres-
sure is present in the lines.
Fuel is discharged. Do not disconnect any wires that
could cause electrical
sparks. Do not smoke or work
near heaters or other fire hazards. Keep an approved
I fire extinguisher handy. I
- Remove fuel rail mounting fasteners
- Pull up on fuel rail and remove individual injectors by remov-
ing injector retaining clip and pulling injector from rail.
- Installation is reverse of removal. Fit new O-rings when in-
stalling injectors. For ease of installation, lightly lubricate in-
jector O-ring with
SAE9O gear lube.
Tightening torque Fuel rail to
intake manifold 10 Nm (89 in-lb)
Evaporative emissions, overview
On E39 MS 41 .I cars, the evaporative emissions system is
combined with the tank ventilation system. The evaporative
system is monitored by the ECM for correct purge operation
and leak detection.
The carbon (purge) canister is purged using engine vacuum
via the
purgevalve.The purgevalve (located nextto the mass
airflow sensor) is ECM controlled and regulates the purge
flow into the intake manifold. The valve is powered open and
closed by an internal spring.
If the evaporative emission valve circuit is faulty, a fault code
is set and the MIL is illuminated when OBD
II fault criteria are
exceeded. If the valve is mechanically faulty, poor driveability
may result and a mixture adaptation fault is stored in the
ECM.
The leak diagnosis pump (LDP) is activated by the ECM and
pressurizes the fuel tank and evaporative system as apart of
theOED I1 leakdetection monitor. If the LDP orthe LDP circuit
is defective, afault code is set and the MIL is illuminated when
OBD
I1 fault criteria are exceeded. The LDP is mounted the
left rear wheel well behind the fender liner.

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Fuel Injection 1
NOTE-
The 1998 5281' with MS 41.1 requires a barometric pressure
sensor input signal for activation of the
LDP check. This sen-
sor is located on the passenger side strut tower
fo~lard of
ABS/ASC hydraulic unit.
Evaporative emissions
1. ECM
2. Purge valve
3. Leak detection pump (LDP) (in
lefl rear wheel housing)
4. Filter
5. Liquid vapor separator
6. Purge canister
7. Fuel tank
Secondary air injection, overview
The secondary air system pumps ambient air into the exhaust
stream afler a cold engine start to reduce the warm up time of
the catalytic converters and to reduces HC and CO emis-
sions. The ECM controls and monitors the secondary air in-
jection system. The secondary air pump operates at a start
temperature of between 10°C (50°F) and 40°C (104°F) and
continues to operate for a maximum of
2 minutes at idle
speed.
The electric air pump draws in ambient air and supplies it to
the divertervalve. The vacuum ventvalve (solenoid) switches
vacuum to open the divertervalve when activated by the
ECM. Once opened, the diverter valve allows air to be
pumped into the exhaust stream.

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130-1 8
1 Fuel injection Secondary air injection
1. Secondary air pump (in right
front wheel housing)
2. Secondary air vacuum vent
valve solenoid (on intake mani-
fold)
3. Secondary air check valve
4. Intake manifold
5. Exhaust manifolds
6. Diverter valve (at exhaust mani-
fold)
Engine control module (ECM),
removing and installing
The ECM uses stored functions and processing programs to
process the input signals from the sensors. These input sig-
nals are used to calculate the control (output) signals to the
actuators
(e.g., ignition coils, injectors).
NOTE-
Consult an authorized BMW dealer before replacing the
ECM.
- Disconnect negative (-) battery cable. Wait approximately
one minute.
Prior to disconnecting the
battely, read the battery discon-
nection cautions in
001 General Warnings and Cautions.
Access engine control module (ECM):
Release interior ventilation filter cover latch
(A) and re-
move cover.
Release plastic locking tab
(B).
Rotate air duct inward (arrow) to unloclc from bulk head
and remove duct.
Release spring lock
(C) to remove lower filter housing.
Slide filter housing away from inner fender to remove.
- Remove electrical box (E-box) cover fasteners and remove
cover.
- If testing ECM or connected components, use breakout box
to allow tests to be made with connector attached to the
ECM. This prevents damage to small terminals in connector.

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Fuel Injection
A faulty MAF sensor can produce the following problems:
Difficult to restart when engine is hot
Engine starts then stalls
* Engine starts and runs only with accelerator pedal de-
pressed
4 Disconnect electrical harness connector from MAF sensor
(B).
- Turn ignition on and checlc for voltage and ground at connec-
tor.
There should be ground at pin
1 and battery voltage at pin
3.
- If any faults are found, checlc for wiring breaks between
MAF sensor and ECM and between MAF sensor and main
DME relay.
NOTE-
Visually inspect the sensor for damage, missing or blocked
screens. The screens affect air flow calibration. Also inspect
the sealina
0-rinas where the sensor inserts into the air filter - - housing and intake boot. Ensure the pin connections are
clean and tight.
4 Connect a BMW-compatible scan tool or an OED II generic
scan tool.
Checlc air mass signal (load signal) with the engine
at idle. Raise idle speed and
checlc that load signal changes
with rpm.
CAUTION-
Be sure ignition is OFFbefore disconnecting or reconnecting
DME system components.
Remove MAF sensor:
Loosen intake boot clamp
(A).
Disconnect harness connector (6).
* Release clip from air filter housing (C) and remove sensor.
- Installation is reverse of removal.
No adjustment to MAF sensor is possible.
Check intake hoses for cracks and vacuum
lealts.

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Fuel lniection I
4 Remove complete air filter housing:
Disconnect electrical harness connector on mass air flow
sensor
(A).
Disconnect vacuum line at intake boot (B).
Loosen Intake air duct clamp (C).
Remove filter housing mounting screws
Disconnect air duct and
lift complete air filter housing and
MAF sensor out of engine compartment, pulling it forward
away from throttle housing.
- Pull throttle cable upwards out of rubber retainer and unhoolc
ball end of cable from throttle actuator.
4 Remove nuts and bolts (arrows) retaining wiring harness to
throttle housing.
- Working at throttle housing, turn harness plug counterclock-
wise and remove plug.
4 Working at side of intake manifold, disconnect electrical har-
ness connectors:
Idle control valve (A)
lntalce manifold resonance valve (B)
- Disconnect electrical harness connectors at oil pressure
sender and oil temperature sender at base of oil filter hous-
ing.
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Fuel Injection
MS 43.0 throttle valve assembly, replacing
The electronic throttle valve assembly forthe MS43.0 system
is referred to as
EDK (electronic throttle valve). There is no
mechanical (cable) link between the accelerator pedal and
the throttle plate.
< The accelerator pedal module (PWG) at the pedal assembly
communicates the pedal position directly to the ECM. The
module provides two variable voltage signals (via two Hail
sensors) to the ECM for pedal position and rate of movement.
NOTE-
The EDK unit is non-adjustable and must be replaced as a
complete unit if found to be faulty
If replacing the
EDK unit, the adaptation values stored in
the
ECM must be cleared and the new unit initialized using
BMW special service tools.
CAUTIOIG
If the adaptation process is not completed correctk the en-
qine will not start
- Disconnect battery negative (-) cable in luggage compart-
ment.
CAUTION-
Prior to disconnecting the battery, read the battery discon-
nection cautions given in
001 General Warnings and Cau-
tions.
< Remove complete air filter housing:
- Disconnect electrical harness connector on mass air flow
sensor
(A).
Disconnect vacuum line at intake boot (6).
Loosen intaite air duct clamp (C).
Remove filter housing mounting screws.
Disconnect air duct and lift complete air filter housing and
MAF sensor out of engine compartment, pulling it forward
away from throttle housing.

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Fuel Injection Evaporative fuel system pressure leak
diagnosis, overview
(M5.2.1 only)
1998 540i models are equipped with an evaporative fuel sys-
tem pressure leak diagnosis system. The main component of
this system is the leak diagnosis pump (LDP). The function of
the LDP is to pressurize the fuel tank and the evaporative
emission system for the purpose of detecting
leaks. This sys-
tem is capable of detecting a leak as small as 0.5 mm.
The LDP, located in the left rear wheel housing, is a unitized
component that contains the following:
Vacuum chamber. Pneumatic pump chamber.
DME activated vacuum solenoid
Reed switch (provides switched voltage
feedback signal to
ECM).
The vacuum supply line is in the wiring harness from the en-
gine compartment and runs down the driver's side of the vehi-
cle.
The canister vent valve is integrated into the LDP, which is
electrically controlled by the ECM. The canister vent valve is
opened to provide fresh air entry into the fuel system only dur-
ing purge operation.
- Purge operation characteristics:
Off idle through full throttle: purge valve opened by pulse
width modulated (PWM) control of the ECM. PWM duty cy-
cle varies by engine operating conditions
(e.g. warm idle,
purge valve opened slightly; cold
idleldecel with engine
temp
< 67" C, purge valve always closed).