Page 40 of 64
37-110
      
Removing 3 torque converter bolts  
    
If opening -A- is not present, perform the following two work steps to be 
able to remove the 3 bolts of the torque converter.  
 Repair Manual, Electrical Equipment, Repair Group 27; Starter, removing and installing
    -  Remove plug above opening -A- in engine flange.
-  Remove torque converter bolts from drive plate via opening -A- in 
engine flange (turn crankshaft 1/3 rotation each time). 
- Remove starter.
    
-  Remove torque converter from drive plate by removing 3 bolts using 
special tool V175 (turn crank shaft an additional 1/3 turn every time). 
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        Page 42 of 64
37-112
      
-  Remove remaining connection bolts for 
engine/transmission. 
     
-  Press transmission off engine, while pressing 
torque converter out of drive plate. 
    
-  Press torque converter against the ATF pump (arrow).
    
-  Rotate transmission (arrow) and carefully move into position between 
subframe and vehicle floor. 
- Lower transmission.
-  Secure converter so it does not fall out.
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        Page 43 of 64
37-113
      
Installing  
     
Installation of transmission is the reverse of 
removal. The following points must also be 
observed: 
      Before installing:  
     
-  Clean threads in driveshaft flange using a tap.
     
- Clean ATF lines   page 37
-158
 .
     
-  Insert torque converter into transmission   page 
32
-8 . 
     
-  Make sure bushings are correctly seated.
     
Note:  
     If the bushings get stuck in the transmission 
housing, they must be removed and new 
bushings must be installed on the engine. 
    
For 2.7l 5V turbo engines 
Item A = bushings  
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        Page 45 of 64
37-115
 
    
Note:   -  Press the lever/shift rod -2- at transmission completely toward rear 
(toward right in illustration) until park lock is engaged. 
-  Shift selector lever into "P" and carefully press up ball head of selector 
lever cable on lever/shift rod -2- using a pair of pliers. 
    
Do not deform lever/shift rod when pressing up or else shifting cannot be 
precisely adjusted any more. 
Note: 
Check whether the torque converter is still properly installed and has not 
slid out of the converter housing toward the font:  
Place intermediate plate onto bushings.Make sure that wires do not get pinched as transmission is docked at 
engine. 
-  It must be possible to easily turn torque converter by hand without 
much force. 
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        Page 46 of 64
37-116
      
WARNING! 
     
In case of an incorrectly inserted torque 
converter, the coupling plate of the torque 
converter or the ATF-pump will be destroyed, 
if the transmission is flanged to the engine. 
     
-  If the torque converter is difficult to move, check 
installation dimension once again   page 32
-8 . 
     
-  Install connecting bolts for 
engine/transmission. 
     
Note:  
     Some bolts also have a bracket or a Ground 
(GND) connection attached   refer to tightening 
torque tables starting   page 37
-119
 onward. 
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        Page 47 of 64
37-117
 
    
 Repair Manual, Suspension, Wheels, Steering, Repair Group 40; 
Subframe, removing and installing
   
 Repair Manual, Suspension, Wheels, Steering, Repair Group 44, 
Vehicle alignment
    -  Install bolts of torque converter through opening -A- in engine flange to 
the drive plate (turn crankshaft 1/3 rotation each time). 
-  Insert plug into opening -A- in engine flange.
-  Install subframe, observe tightening sequence and alignment with 
master hole. 
-  Only perform vehicle alignment if necessary.-  Install transmission supports at left and right with transmission mount 
 page 37
-125
 
    
-  Remove bolt -A- after transmission is bolted to engine.
-  Apply corrosion protection to contact surface between bolt -A- and oil 
pan. 
-  Bolt on ATF lines   page 37
-149
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        Page 50 of 64
37-119
      
Tightening torques
 
     
Notes:  
     
Tightening torques are valid only for nuts and 
bolts that are lightly greased, oiled, covered 
with a thin coat of phosphate or blackened. 
     Other lubricants are permitted, e.g. engine oil or 
transmission fluid, however they may not 
contain graphite. 
     Do not use any degreased parts.
    
Engine/transmission mount for 4 cylinder engines (5 valve, turbo)  1) With nut  
Item A = bushings  Item no.  
Bolt  
Nm  
1, 8, 9, 10   M10 X 45   45  
2, 3, 4, 11   M12 X 67   65  
5   M12 x 110   65  
6   M12 x 90   65  
7 
1)  
M10 x 60   45  
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        Page 55 of 64
37-123
 
    
Valid for all engine/transmission types: 
Components  
Tightening 
torques  
Mounting bracket to transmission (2x M8), item no. 
2 and 3  23 Nm  
Heat shield/selector lever cable to transmission, 
item no. 1    
   M6  
9 Nm  
  
M8   23 Nm  
Heat shield/selector lever cable to transmission, 
M8, item no. 4  23 Nm  
Selector lever cable to mounting bracket -B-, item 
no. 5  12 Nm  
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