Page 9 of 51
15-38
 
  
23 - 
Intake valve 
Do not reface by grinding; only hand 
lapping is allowed Valve dimensions   Page 15
-39
 , Fig.   1
Checking valve guides   Page 15
-66
Refacing valve seats   Page 15
-71
24 - 
Oil seal 
For intake camshaftReplacing  Page 15
-42
25 - 
Shutter wheel for Camshaft Position 
(CMP) sensor -G40- 
Note position: insert lug in camshaft notch
26 - 
Washer ConicalNote position
27 - 
Bolt 25 Nm (18 ft lb)
28 - 
Camshaft Position (CMP) sensor -G40- 
housing 
29 - 
Bolt 10 Nm (7 ft lb)
Pa
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        Page 20 of 51
15-47
      
Replacing intake camshaft oil seal  
     
Removing 
     
-  Remove ribbed belt and ribbed belt tensioner   
Page 13
-15
 . 
    
-  Disconnect harness connector from Camshaft Position (CMP) sensor -
G40-. 
-  Remove upper toothed belt cover   Page 13
-29
 .
-  Remove housing for Camshaft Position (CMP) sensor -G40-.
-  Remove shutter wheel and washer for Camshaft Position (CMP) 
sensor -G40-. 
    
-  Insert 2085/1 adapter into camshaft by hand until stop to guide seal 
puller. 
-  Unscrew inner part of 2085 seal puller two turns (approx. 3 mm or 0.12 
in.) and secure using knurled bolt. 
Pa
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        Page 22 of 51
15-49
 
    
Note:  
When installing ribbed belt, make sure it is seated correctly on the pulleys. 
Tightening torques   -  Using 3241/3 camshaft fitting tool and 3241/1 pressure sleeve, press 
oil seal in to stop. 
-  Install Camshaft Position (CMP) sensor -G40-   Page 15
-38
 .
-  Install upper toothed belt cover.
-  Install ribbed belt and ribbed belt tensioner   Page 13
-15
 .
Component  
Tightening 
torques  
Shutter wheel for Camshaft Position (CMP) sensor -
G40- to camshaft  25 Nm (18 ft lb)  
Housing for Camshaft Position (CMP) sensor -G40- 
to cylinder head  10 Nm (7 ft lb)  
Pa
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        Page 25 of 51
15-51
 
    
-  Loosen tensioner (arrows) and remove toothed belt from camshaft 
gear. 
-  Use 3036 retainer to loosen camshaft gear.
- Remove camshaft gear. 
-  Remove housing for Camshaft Position (CMP) sensor -G40-.
-  Remove shutter wheel for Camshaft Position (CMP) sensor -G40-.
    
CAUTION! 
If over-tightened, the chain tensioner will be damaged.  -  Secure hydraulic chain tensioner using 3366 bracket-tensioner.
Pa
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11/18/2002 htt
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        Page 33 of 51
15-59
      
Tightening torques  
     
Component  
Tightening 
torques  
Bearing cap to cylinder head   10 Nm (7 ft lb)  
Hydraulic chain tensioner to 
cylinder head  10 Nm (7 ft lb)  
Shutter wheel for Camshaft 
Position (CMP) sensor -G40- to 
camshaft  25 Nm (18 ft 
lb)  
Housing for Camshaft Position 
(CMP) sensor -G40- to cylinder 
head  10 Nm (7 ft lb)  
Ribbed belt tensioner to 
mounting bracket  25 Nm (18 ft 
lb)  
Camshaft gear to camshaft   65 Nm (48 ft 
lb)  
Pa
ge 33 of 51 Valvetrain, servicin
g
11/18/2002 htt
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